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Not sure what you are gaining.
Unless you use a new type/form of shell construction you have severely compromised the payload of the shell.
When you go from 128-130 grams down to 100 grams you are just shortening the payload section. The fuse will be the same size and weight. As a point of information the British went from a brass fuse to an aluminum fuse post war and lightened the shell by 12-14 grams.
The rear of the shell cannot be modified as it needs to stand up to the firing stresses.
The shell walls cannot be made thinner for the same reason.
A 100 gram shell might only be 60% as destructive as the 130 gram shell from an explosive point of view.
German mine shell used a form of construction that the British and Americans either couldn't or wouldn't copy in over 5 years.
Short light projectiles also slow down quicker than the long heavy shell so the increase in velocity may not buy much, if anything, in effective range.
Going for Oerlikon means saving a few years to get cannon armament for both UK and USA. Having cannons in service in the time of BoB is a major boon for the RAF FC.
For the USA, the reliability problems are gone since the rebated rim cartridges were headspaced at the bottom of case, rather than at the neck.
I am trying to improve hit probability due to increased MV, especially if the target requires substantial lead, as in the beam attack case. It also makes sense to fire both cannon(s) and MGs at such target.
The 'lowest' Oerlikon used 130 g shell - same as the more powerful 'L' and much more powerful 'S' types, so there is a substantial strength reserve for the low-powered FF gun. But, yes, reduction of destructive power for single shell will amount to at least 30%, even if the bottom of it is made of thinner material.
The rebated rim cartridges were headspaced on the case mouth, bottle neck/shoulder or case taper. The rim did nothing nor could it do anything.
The cartridges that headspace at the rear are the rimmed case (on the left) and belted case (on the right). Blet fits into recess at back of the chamber.
Also note in the drawing above, the 20mm X 110 RB Oerlikon headspaces on the shoulder.
I am not sure the Oerlikon was as well developed in the early/mid 30s as you think, nor was it large production. Hispano got into the cannon business when Oerlikon could NOT supply guns fast enough for the French D 500/510. The Oerlikon guns at that time had firing rates of closer to 400rpm than 500rpm. The French Oerlikon (Hispano Type 7 and 9) FFS fired at 360-420rpm.
as I said before, all of the weight saving (or at least a great part of it) is going to come from shortening the body of the shell. Also note that short tracer projectiles are either going to have a short distance tracer or very little explosive.
As to the strength of the shells. A lot depends on the propellants used and the length of the barrels. It is possible that all three Oerlikon rounds used the same peak pressure.
By using a slower burning propellent they could use the same peak pressure and yet maintain higher pressures (than the short cartridge) further out the barrel and get higher velocity.
Projectile has to be built to withstand the peak pressure.
Russian 20mm projectile.
View attachment 598608
You might do a bit better than that.
A 20mm Hispano projectile is about 40% longer than the Russian one in the drawing. A 100 gram projectile for the Oerlikon would be between the two.
Please note that the US and Britain used the same projectiles in the HIspano aircraft guns and the Oerlikon AA guns.
Britain had also rejected the Hispano FFS for aircraft use due to the use of greased ammunition.
I would note that the brass fuse used in WW II Hispano ammunition weighed about 27 grams.
Although it is in that in-between slot like the 15mm MG151, I always thought an aircraft variant of the 15mm Besa/Czech ZB-53 might have been worth pursuing (with or without an explosive round). It had a good MV (2700 ft/sec) and excellent ballistics (I think the standard AP round weighed ~1200 grains). The only problem was the low 450 rpm ROF (at leas in the tank mounted variant) but that could have been increased if the 7.92mm is any indication (selectable at 450/800 rpm).
Also, a 20mm based on the .30/.50 cal M2 Browning might be nice. I have not been able to find any real reason why this could not have been done by the US if wanted. I believe the Japanese developed and fielded a 20mm aircraft cannon variant using the Browning action.
Or how about the UK finish development of the Vickers .5-inch 'D', lightened for aircraft use?. Excellent MV (~3000 ft/sec) with excellent ballistics (boat-tailed 700 grain bullet) and a good range of ammo (Ball, AP, AP-T, and some type of Incendiary) by the mid-1930s, giving plenty of time for further development.
Plus that might have (hopefully) avoided the problems the US had with the Hispano.
There is no reason a developed version could not have had ballistics at least as good as the Oerlikon variants.
re the Vickers,I did say ". . . finish development of the Vickers .5-inch 'D', lightened for aircraft use
I have a vision of a Fairey Swordfish with a single Vickers .5 inch on the centreline torpedo mount, angled downward below the spinner. Once available we'll swap this out for single 40mm like on the Hurricane. Take that U-Boats.Or how about the UK finish development of the Vickers .5-inch 'D', lightened for aircraft use? Excellent MV (~3000 ft/sec) with excellent ballistics (boat-tailed 700 grain bullet) and a good range of ammo (Ball, AP, AP-T, and some type of Incendiary) by the mid-1930s, giving plenty of time for further development of both gun and ammo.