A basic primer on WW II aircraft guns

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In one of his articles, Tony Williams stated that actual air combat ranges, fighter-to-fighter, in WW2 were less than about 200 meters.
 
They were all over the place, most of the successful ones were at under 200 meters, despite the very occasional victory at 600 meters or more.
When reading combat reports we have to remember that nobody had a range finder and all ranges are estimates/guesses.
British found in training that some pilots were opening fire with .303 guns at 3 times the range instructed to open fire. They were supposed to start firing at 300 yds and by gun camera footage (or observation of instructors?) some pilots were opening fire on target sleeves at 900yds.

At best a pilot had adjustable ring on the gunsight that could be set to the wingspan of the target aircraft and when the wing tips 'touched' each side of the ring he was at a predetermined range. Now in a vibrating aircraft, closing on an enemy aircraft, which might or might not be flying straight and level and might be shooting back trying to judge when the wing tips 'touched' the ring might be just a bit difficult


Sights did get better as the war went on.
 
It is claimed that erich hartmann could regularly bring down an opponent from a range of more than a 1000m. I cant confirm that, but there are apparently quite reliable sources to support the claim.
 
I'd reply here, in the current gun topic.


Oerlikon 20mm cannons coming in 3 flavors was opportunity, not a problem
My suggestion for buying those is not based on some mythical properties of their cannons, but because they solve a problem of a comodity that can't be bought - time. Namely, if a deal with Oerlikon is struck in 1935, there is no reason for not having cannon-armed Hurricanes and Spitfires by 1939.

If you want the velocity and hitting power of the Hispano then you need the Hispano. With similar weight shells the Hispano had a MV of 850-880 m/s the aircraft Oerlikon FFS had a MV 830m/s, the FFL series was 675-750 m/s and the FF was 600m/s.

As above - not an ideal cannon, but what works and what is available.
It will not require rocket science to introduce the FFF Mod.XY that fires a 100 g shell, at 700+ m/s, and have four of those vs. two Hispanos or FFS for same weight penalty.

British and Americans might have bought a shell firing gun sooner than the Hispano but it would have been a lower muzzle velocity, slower firing gun.
better in 1940-41 maybe but not as good in 1943-44-45 let alone post war.

That is true for any gun/cannon worth talking about. People started with M2 BMG, MG FFM, Hispano II and Shvak, and ended up with faster-firing BMG, MG 151/20, Hispano V or B-20, with even better wepons in pipeline.

BTW, I've managed to pin-point where the belt-fed Ikaria MG FFM was used. That would be the night fighter versions of the Do-217, the 217J. Electrical motor was used in the feeding device, there were mirror-image devides for left-and right-feed. The 217J carried 200 rds per cannon (OCR used by author of the PDF).



From manual:
b. Munitionslagerung und -Zuführung
Die Munitionszufuhr zu den Waffen erfolgt mittels Zerfallgurt (Gurt-FF).
Für jede Waffe ist ein Gurt mit 200 Schuß vorgesehen, welcher in einem
Gurtkasten zwischen Spant 7 und 9 links bzw. rechts gelagert ist. Der Gurt-
kasten für die linke, untere Waffe ist links, die Gurtkästen für die übrigen
drei Waffen sind rechts übereinander eingebaut. Dabei ist der oberste Gurt-
kasten für die rechte vordere Waffe, der mittlere für die linke vordere und
der untere Gurtkasten für die rechte hintere Waffe bestimmt.

Or, roughly:
b. Ammunition storage and feed
Ammunition feed is acomplished via desinegrating belt (Belt-FF).
For each wepon there is a belt with 200 rounds, each stored in it's case that is located between station 7 and 9, both on the left and right side. Case for belt for the weapon located at low left is at the left side, cases for other three weapons are at the right side, one atop of another. The top case is for the front (= upper) right-side weapon, the in-between case is for the front left-side wepon, the lower case is for the low right-side weapon.
 

Ok but...............

As above - not an ideal cannon, but what works and what is available.
It will not require rocket science to introduce the FFF Mod.XY that fires a 100 g shell, at 700+ m/s, and have four of those vs. two Hispanos or FFS for same weight penalty.

TANSTAAFL



Without coming up with a way of making shells like the Germans reducing the weight of the shell/projectile pretty much means cutting out part of the middle/payload. Fuse and base stay the same. Your 100 gram projectile might only hold around 60-70% of the explosive/incendiary instead of the 78-80% that the weight reduction suggests. You need more shells on target (fired) to get the same effect.
You also run into the poor down range ballistics problem. Short stumpy projectiles having a poor ballistic coefficient. Going by the German figures their 115-117 gram projectile (already worse than a 128 gram projectile) slowed down from 720m/s to 552m/s at 300 meters while the 92 gram projectile slowed from 695m/s all the way down to 432m/s at 300 meters. I would note that the German mine shell was long for it's weight which helped the fineness ratio.
A 100 gram at 700m/s is going to be a close range gun/projectile combination. Kinetic energy rounds (AP) aren't going to be worth much. The muzzle energy of the German 20mm MG/FF ammo was under 1/2 the energy of a 20mm Hispano round.
Russian 20 X 99 had it's MV of 860m/s to help out.

You could get cannon armed Hurricanes and Spitfires but it requires use of the retrospectroscope and very good timing. With the British crappy propellers and the Merlin limited to 880hp (and that required at least the two pitch propeller) for take-off on 87 octane fuel you have a narrow window of opportunity in which a lightweight, slow firing, low velocity cannon makes sense for the British.

If you really want to improve things for the British increase the production of .303 MK VI incendiary ammunition.
During the BoB it was reported that out of 8 guns 3 were loaded with ball, two with AP and two with MK IV incendiary tracer. Only one gun had MK VI incendiary. In later sets against the ubiquitous Blenheim test targets it was found that the MK IV set fire to the fuel tanks on 1 out of ten rounds fired.
The MK VI set fire to the tanks with 1 out of 5 rounds fired. German 7.9mm API didn't set fire to the tanks at all.
Late war Spitfires carried two guns loaded with AP and two guns loaded with MK VI incendiary. !/2 the number of bullets but what bullets there were were more effective.

That is true for any gun/cannon worth talking about. People started with M2 BMG, MG FFM, Hispano II and Shvak, and ended up with faster-firing BMG, MG 151/20, Hispano V or B-20, with even better wepons in pipeline.
True but for the British (and the Americans) there was some parts commonality/manufacturing tooling between the initial versions of the Hispano and the later fast firing ones. Changing the entire gun and ammo (and the Germans used the same projectiles in the MG/FFM and the MG 151/20) means you wasted a lot of money/time on an interim gun if it has limited applications.
 

In the time when other people are struggling to beat 700-800 HP mark (1936-38), Merlin III is king of the hill that sorts out the TANSTAAFL problem. Three years is a long time - France fell within a month. My two 'slow-firing' cannons have 80% greater RoF than one Hispano cannon found on French fighters, or 100-120% greater than one French Oerlikons (= HS 7 and 9). while Germans have a token number of cannon-armed fighters. My cannons can also use 75 or 100 rd container, Oerlikon was offering the 75-rd type for Spitfire in late 1930s. I've suggested the reduced weight ammo for the FF to improve the MV.
Problem with fuel tanks is that they represent just a fraction of aircraft's volume, cannons work well on any part of aircraft. Was Blenheim's tank with any kind of protection on the test?


I did not suggested that, after Oerlikon is accepted, people should buy Hispano. Nor that Oerlikon will have limited applications.
 
In the time when other people are struggling to beat 700-800 HP mark (1936-38), Merlin III is king of the hill that sorts out the TANSTAAFL problem.

Most other people adopted either constant speed or variable pitch propellers during this time period. This allowed for more power to be used for take-off and initial climb. In both the Hurricane and Spitfire the Merlin was held to well below max RPM in both climb and level speed at lower than optimum altitudes.
If you restrict the Merlin to 2200rpm or under below 3000ft due the fixed pitch prop a lot of power advantage disappeared. You had to get the fighters off the ground. That is one reason even the two pitch prop cut the take-off run by over 100yds. They could increase the RPM considerably even if the boost stayed the same.
WHile your proposed guns are lighter this poor take off performance may be one reason the AIr Ministry favored twin engine planes for carrying 20mm cannon in the late 30s.


Three years is a long time - France fell within a month.
Yes three years is a long time, it saw the adoption of the constant speed propellers on British fighters and saw the introduction of 100 octane fuel which allowed the Merlin XII engine used in the Spitfire II to be rated at 1175hp for take-off.
The British first expressed and interest in the Hispano cannon in 1935. In peace time things moved slow and it took a while to sort out licence agreements, convert metric drawings to imperial measure, set up production lines and so forth. The British MARC company was formed on paper on Jan 11th 1938. Title deeds for plots of land for buildings were recorded in June of 1938 and machinery was purchased in both Britain and the United States. The official opening of the factory was in Jan 1939 and the Duke of Gloucester fired the first British HS 404 at the opening ceremony. A design office was opened about the time France fell and Captain Adams made a trip to the French factory to obtain the blue prints for the belt feed system.
In addition to the original factory/buildings, a 2nd factory was built in the same town (Grantham), a 3rd was opened at Newcastle-under-Lyme directed by BSA, a 4th at Poole and the Enfield Royal Small Arms facilities also participated in HS 404 production. This last shows why some weapons or programs didn't change quickly, There was a large investment in tooling and expertise in manufacturing an existing weapon.

Please note it took the Japanese around two years from getting the licence to actually using the Oerlikon guns.


Well, you may need some of the higher rate of fire to deliver the same amount of explosive per second. A Hispano gun was delivering about 50-55 grams per second with a drum/belt of 50% HE/50% other ammo. If you cut your shells down to 6.5 grams of HE content you need a rate of fire about 60% higher (16 rps/960rpm) do deliver the same amount of HE. And as noted the kinetic energy is rather lacking. British in the early part of the war often mixed what they called "ball" ammo in with the HE rounds. This was basically the HE shell body without filling and a steel nose cap instead of fuse. If it hit sheet metal it did next to nothing (poked a hole) but if it hit structural parts, like spars, mounting flanges/plates and the like it often broke them. The round you proposed has around a 40-45% advantage over a .50cal machine gun but they get closer together with increasing range. The Hispano has roughly twice the striking power near the muzzle and the difference gets larger with range as the Hispano's heavier projectiles don't slow down as much.
Since all these cannon used ammo of roughly the same diameter, 22mm for the Oerlikon cases at the widest part vs 25mm for the Hispano the size of the drums for a given capacity is going to be very close. Maybe you can shorten the length by 30mm or so.

60 round drum for Naval AA gun.


increasing ammo capacity of drums means bigger lumps and bumps on the wing. Maybe you could get 68 rounds of Oerlikon ammo into a 60 Hispano drum. 60 x 3mm gives you 180 mm of space.

Problem with fuel tanks is that they represent just a fraction of aircraft's volume, cannons work well on any part of aircraft. Was Blenheim's tank with any kind of protection on the test?

The fuel tanks were British standard self sealing tanks. German 7.9mm incendiary (non AP) worked about as well as the British MK IV, fire caused about 1 in 10 rounds fired. Guns were fired from 200yds(183 meters) astern of the Blenheim.

No projectile works equally well on all parts of an airframe. 20mm HE hits in certain areas of the wing/fuselage can make impressive looking holes by removing sheet metal but might not cause structural failure. That was one reason for the early British use of 'Ball" ammo, both the British and Germans had fuses that were too sensitive early in the war and the shells exploded on impact with the skin and did not penetrate inside to destroy vital parts. Both sides developed better fuses. When that happened the British stopped using ball/inert projectiles. A later British round was the AP incendiary. Pretty much a standard HE shell body filled with incendiary mixture and fitted with a hardened steel nose cap instead of a fuse. If it didn't hit much it went right on through, however it would punch through light armor or structural components and as the shell body broke up it would scatter the incendiary payload.

Bombers have a lot more empty space than fighters and small explosions several feet away from vital parts may not damage them with any certainty.

The Americans performed several tests on B-24s with the German 30mm mine shell (330 grams with around 80-85 grams of explosive) and found that round was quite damaging even in the spacious rear fuselage of the B-24. Shell fragments cutting control lines and wiring. They found that blast damage to the fuselage skin and longerons could be significantly limited by fitting a layer of foam rubber of about 20mm thickness (?) although I don't believe this was ever done on operational aircraft.



I did not suggested that, after Oerlikon is accepted, people should buy Hispano. Nor that Oerlikon will have limited applications.

But the short Oerlikon will have limited application. Much less useful for both ground attack and shipping stikes. Please remember that shipping stikes include barges, fishing boats, and small coastal freighters and not just warships. And as aircraft get larger and faster ( faster means higher loads which means a more rugged structure) you are going to need more powerful ammo to take them down quickly.

As a further note to development times the US showed a serious interest in the Hispano as early as Feb 1937 when the US authorised one of their military attaches in France to negotiate a deal for several prototype guns and ammo for testing. This initially did not pan out but the US noticed that the British were doing more to develop the gun than the French authorities. A contract for $8,000 was placed on July 27th 1937 for one gun, 1250 practice rounds, 600 tracers and 160 HE rounds plus tools, accessories and a drum. Delivery was requested no later than Nov 11th 1937 but due to a reorganization of the company this deadline was not met and after a 50 round firing trial the gun delivered and loaded on the USS President Roosevelt on feb 17th 1938. This was gun number 1027 but the serial numbers for the HS 404 series started at number 1000 to avoid confusion with the earlier model guns. The British had already take delivery of 6 guns. The Bendix corporation in the United States was in negotiation with Hispano-Suiza even before the gun showed up on US soil but after Hispano Suiza raised the price twice over the initial price Bendix gave up. Price for basic rights (not including royalties) had gone from $80,000 to $500,000 to $2 million. The US government got involved and a deal was worked out but not until Dec 1938. Bendix completed the first contract for a mear 33 guns by April of 1940.
These were used in testing and for samples to US aircraft companies working on prototypes for the US Navy. The Army showing much less interest (they had their own 37mm). Please note that Bendix was supplying certain parts to Hispano-Suiza for their engines so there was some sort of relationship between the two companies.
 

Thank you for a very informative post.
Some remarks:
AM favored 2-egined fighters to carry 4 big, powerful and heavy Hispanos. Talk 700+ lbs worth of guns & ammo (with 60-rd drum), without mounts, heating etc? Two FFs will weight 220-230 lbs with full 60-rd drums, vs. four .303s + 1400 rds of ammo at 205 lbs (table; also for 2 belt-fed Hispano IIs and 240 rds of ammo).


The very reason I've suggested Oerlikon vs. Hispano is that in 1935 Hispano was nothing more than paper project, vs. Oerlikon having 3 types of cannon in production. Again I'll stress the timing as crucial comodity, not some mythical abilities one or another wepon might posses. From Wikipedia, FWIW:
In 1938, Birkigt patented it and started production in their Geneva factory.
In 1938, an aircraft based version of the HS.404 was produced at the request of the French government.

(both sentences are from referenced from Chinn's book)



S=r^2xPi, thus 22mm gives ~380 sq mm cross section, while 25mm gives 490 sq mm, or roughly 4:5+ ratio. Or, where a drum with 60 rounds of Hispano ammo can fit, a drum with 75+ rounds for FF will make it. OTOH, there are aircraft that don't have restriction of space as it was with Spitfire's thin wing (Hurricane, Beaufighter) so bigger containers can go there.
All of this does not remove the belt-fed version of the Oerlikon from development. Idea is to have four of those on Spitfire V and Hurricane II by early 1941, while paying the weight and drag price of 2 Hispanos + 4 .303s. Six on Typhoon, Beaufighter and Mosquito. Turret for two on the tail of Lanc and Halifax. Four on Fulmar vs. zero as historically.


With earlier introduction of cannon armament, there is more time to develop better fuses and ammo in general. Steal the M-shell once captured and understood. Bombers' empty space hit my MG fire is equally indifferent with regard to bomber's survival.


Both UK and US have had the big Oerlikon & it's ammo in production. By the time they have small(er) Oerlikon up & running both of them can think about a cannon that will use bigger ammo, and have that in service by 1943/44.


Another reason to make a deal with the Swiss in, say, 1935, rather than with French in 1937/38
 


I not going to hunt up the reference, but I think Tony Wiiliams said one of the reasons for the mix of 20 mm and 0.5" in some Spitfires was because of the need to provide heat to wing guns.
The table posted here shows that more than 83% of kills made by Soviet fighters were made at distances of up to 200 m.

Again, using Tony Williams as a source, pre-war the RAF's expectation was combat would occur at ranges of 350 meters or so -- guns were set to converge at 350 meters (THE BATTLE OF BRITAIN), which ended up not working. Rather obviously, this would be hard to test in a realistic manner, as having pilots shoot at each other's aircraft would be excessively dangerous for peace-time training or testing.
 
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I not going to hunt up the reference, but I think Tony Wiiliams said one of the reasons for the mix of 20 mm and 0.5" in some Spitfires was.....?????

What was the thought you were trying to express and what was the reasoning?

- Ivan.
 
I found this
www.historyofwar.org/articles/weapons_spitfire_wings.html
The "e" wing was a further development of the Universal. It could carry either four 20mm cannon or two 20mm cannon and two 0.5in Browning machine guns. This time the cannon took the outer position and the machine guns the inner. This was partly because it gave more room for machine gun ammunition and partly because the bombs were carried below the inner gun positions, and there had been some problems reported when both cannon and bombs were on the same part of the wing. The "e" wing appeared in the second half of 1944.

And also this which has a lot of info difficult to quote
Sorting Out the "E" – American Armament for the Spitfire Mk. IX/XVI — Variants & Technology | Spitfire Mk. IX | Spitfire Mk. XVI
 
An interesting quote from a comment on the second link:

Another reason for the delay in the introduction of the XVI/low-back XIV was the reluctance of the Air Ministry to replace 4 x .303″ with 2 x .5″; it was found that, from the rear, the .5″ had no extra penetrative power over the .303″, and the general (lack of) shooting ability, by the average pilot, meant that the hosepipe effect of four guns, in a deflection shot, had a better chance of disabling the enemy pilot.​
 
I think it was a Czech pilot that called it a pepperpot effect, with the spread of the guns and flexing of the wings when turning bullets flew everywhere, there are lots if interesting bits in there and other pages on the site.
 
very good reply Tomo.

In 1938, Birkigt patented it and started production in their Geneva factory.
In 1938, an aircraft based version of the HS.404 was produced at the request of the French government.

(both sentences are from referenced from Chinn's book)

This may be in error, at least it is contradicted by information in "Hispano Suiza in Aeronautics" by Manuel Lage. Initial patents date from Sept 1935 (in Belgium) , and development started earlier. The HS 404 had been "announced" it catalogs published by Hispano Suiza (in both French and Spanish) in late 1934. The gun did change considerably and new patents were granted, US patents were applied for in April of 1938.

I would be a little leery of the Oerlikon factory having 3 different cannon "in production" at this time. Samples yes, but production in terms of even dozens of guns per month? One reason Hispano Suiza licenced the Oerlikon and modified it to the HS 7 and HS 9 was that Oerlikon was chronically late in delivering guns for the French D 501-D 510 aircraft. ANd if the Oerlikons were "ready to go" why did both the French and Germans modify them?

Steal the M-shell once captured and understood

It was understood, what was not understood was the manufacturing technique used to make it. The German mine shell was manufactured the same way brass cartridge cases were

and from RWS



Instead of forging shell bodies or turning them out of bar stock. It would take a good production engineer or metallurgist about 2 minutes to figure out that the Germans were deep drawing the steel shell bodies of the Mine shell, but figuring out the right steel alloy, the number of steps to use (amount you can stretch the body in one set of dies/punches, the number of times or amount of annealing needed. (heating the partially finished shell body and cooling it to soften it as it gets work hardened) and so on to get the finished product with with minimum of scrap was going to take an awful lot longer. Rheinmetall was world leader in precision steel stampings and drawing and indeed the company logo of the time was a stylized view of a stamping die.
I would note that even brass cartridges are sometimes annealed twice during manufacture. And some cartridges show a faint bluish discoloration near the shoulder/neck from the last annealing operation. If the brass or steel is too hard it becomes brittle and cracks when being formed. If over annealed (too soft) it can tear or buckle in the dies. In high power rifle ammo the base is often a different hardness than the neck/shoulder. I don't know if the German mine shell body changed hardness form rear to front (harder stronger rear would resist buckling better as the round fired/traveled up the barrel).
Next thing is you need a crap load of stamping presses to turn out such shells in quantity rather than a crap load of small lathes. You can sub-contract out the machining of small shell bodies to small machine shops (cottage industry) but few, if any small machine shops had the stamping presses needed to make the mine shell bodies.
 

Germans modified them by some time M-shell entered the scene? Ikaria pamphlet for the FF is dated as of 1935, they were licensed by Oerlikon. Birgkit was of the opinion that he could make a better cannon than it was the FFS, that should read as FFS was in production early enough.
There is no wonder that Oerlikon was late in delivering the guns. They are perhaps the only compay in the world (along with Solothurn?) that has 20mm cannon in production in late 1920s/early 1930s. So I'd again suggest license production.
Hispano Suiza can print announcements, production is something else - French were installing 'old' HS.9 cannons on 1st examples of MS.406 in 1938, if the Wikipedia article is correct.
 
Hispano licenced the Oerlikon FFS and produced it as the HS 7 and then modified it to the HS 9. Somehow it gained 9 kg and dropped in rate of fire from 470 to 360-420rpm. That or the 'later' FFS was improved over the early ones?
Germans did not use the same ammo as the Oerlikon FF, they lengthened the case 8mm and initially used a shell 6 grams heavier. Weights are slightly different, barrels are slightly different (6cm?) or different way of measuring them?
unfortunately most histories gloss over the period from the late 20s when Oerlikon first offered the 3 guns until the mid 30s when various countries actually started adapting them.
In a trial fitting supposedly in the early 30s an Oerlikon L was described as having a having a cycle rate of 350 rpm.

The Oerlikon L in a flexible mounting (Courtesy Harry Woodman) From Anthony Williams website.
When Oerlikon achieved cycle rates of around 500rpm seems depatable. which makes the adoption of the Hispano more understandable.
While Oerlikons were trialed in a number of different aircraft perhaps the only fighter to use them in quantity was the Polish PZL 24 in export/licence versions, roughly 50 aircraft and many of them had the Oerlikon FFs replaced by RCMGs at a later date.
 

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