I read a ton on the Merlin Engine...it was coined the Watch Makers Engine.
By people who did not understand how it was made.
Because it had so many little parts and before Packard engines were handmade.
You could not easily interchange parts from one engine to another.
Not true.
Ford UK was one of the contractors to build the Merlin, and it is true they tightened the tolerances for manufacture.
The only engines that were hand made were in Rolls-Royce's own experimental department.
Was not until Ford and Packard shut down the arrogance of Merlin.
Who thought their engines were built with high tolerances.
The story is that Rolls-Royce thought Ford UK could not make the Merlin because the tolerances were too tight, but Ford said they were too loose.
This was before Packard was involved (or Ford US, who the BPC first approached).
Packard redesigned the drawings so it could be manufactured and made identically.
Packard redrew the drawings to US standards so their fitters could make the parts.
Rolls-Royce drawings were in 1st angle, US standard was 3rd angle.
Did their best not to redesign the engine and oil and cooling system.
Huh?
As they were contracted to manufacture the engine and not design them, they would not have been allowed to redesign the engine without permission.
As it was, Packard was the first to introduce the two piece block, Rolls-Royce having to delay their changeover due to production and, you know, trying to win the fucking war.
Packard introduced their own system for connecting the block cooling passages to the cooling passages in the head. But they changed back to the definitive Rolls-Royce solution later.
Though made many improvements, used better materials especially the horrible bearings.
The improvements they made weren't that many.
The materials were, mostly, the same. Except where they couldn't get the same as what Rolls-Royce used.
They used some US parts, because it was convenient - such as the carburettor.
The two stage engines used a different supercharger drive system - but Packard did not design it. From what I understand, it was done by Wright. (Rolls-Royce Merlins and the single stage V-1650-1 used a Farman type gear drive, for which a royalty had to be paid to Farman. Maybe this is why it was ditched in US production.)
That the bearing material that Packard used was better than the one Rolls-Royce used, does not make the original bearings "horrible".
Packard double the life of the Merlin yet would never be an Allison.
No, they really didn't.
The Allison was key making the venerable P40 into a great aircraft.
Did not have need all the work arounds.
Allison was just a much tighter engine platform and took half as long to rebuild.
Because it had half the parts and progressed to be a better platform as the war progressed.
D
The parts count may be not as big an advantage for the Allison as you think. Many of the extra parts in a Merlin were fasteners, used to secure covers, such as the cam covers.
The Allison never did get on the same performance terms as the Merlin, mainly because the supercharger wasn't as good.