GregP
Major
The problem I have with this post is the fact that I have seen both Allison and US Government paper memos detailing the "problem" and the "fix." Joe Yancey had them in his files. Yes, there was a paragraph about what amount of lead per gallon, but I didn't look too hard at it. The real takeaway was that it was recognized there was a difference between US and British fuel, and there was acknowledgement that a fix was needed goling forward so it would not crop up again as an issue after it was "fixed."The problem with this 'story' is that it covers around 2 years or more and 4-5 different fuel specifications.
1940
British have got their 100 octane fuel with no less than 20% aromatics.
There are at least 16 different aromatic compounds, some more useful than others for making aviation fuel. Some are a lot more expensive than others. Some are a lot better at being 'anti-knock than others.
Now the US specified no more than 2% aromatics in their 1939-1940 fuel. A lot depends on the quality of the base stock and the amount of lead they use to raise the octane number.
Problems is without aromatics it is hard to get much over 100/100 fuel without using expensive base stocks (low production) or excessive amounts of lead which had it's own problems. However aromatics tend to dissolve US self-sealing materials and gaskets in US fuel systems. This really became a problem in early 1942 when fuel Supplied by the DEI before the teh Japanese took over had 40% aromatics.
1940/41
Has to be compatible with both US and British fuel tanks and fuel systems. It also has got to be cheap to produce and not use too much lead (trying to avoid lead fowled spark plugs for one thing). Several US engines are type tested on 100/125 fuel but it does not seem to have seen major production.
The US was working on better spark plugs from 1939 though 1941 with ceramics replacing Mica as the insulator.
1941
Sept. The US Army and Navy agree to up the limit of lead from 3 ccs per US gallon to 4 ccs per US gallon. This will allow a 25% increase in production of 100 fuel as it required a lot less alkylate or other octanes. Oct 1941 sees Sun oil agree to turn over it's cat cracking facilities for the production of 100 PN fuel.
Dec 1941/1942
Shortly after Pearl Harbor The US and the British start working on a joint fuel specification. US 100 octane is varying from 100/104 to 100/130 because they are not specifying a rich mixture response measure. British want 100/125 with a test for the rich mixture response. Some American companies had developed engines using 100/120 fuel and 100/104 was not working. British and Americans finally 'agreed' on a 100/125 joint specification only to quickly change it to 100/130.
Late 1942
to increase production of 100/130 fuel the British and Americans agree to use up to 4.6cc of lead per US gal. At the same time here was a change in the allowable amounts of some aromatics although the total amount could not exceed the 20% total. Most of the time the amount was somewhere in the mid-teens. It was this fuel that caused the problems in the P-38s in 1943. It was anticipated and samples had been supplied to engine makers for testing and Allison was working in the new intake manifold for a number of months in 1943.
Now at any given time there could be dozens if not hundreds of different 100/139 fuel blends in tanks/storage around the world. The 100/130 specification was not a recipe for an exact blend. It was performance specification for a number of things like evaporation and freezing and number of BTUS per pound of fuel and allowable gum/varnish. Some refineries changed the "mix" almost weekly depending in the available raw materials. Very early 1942 saw the US/British production exceed 2,000,000 gallons a day.
By late 1942 there was no more US 100 octane less than 2% aromatic fuel available unless in some forgotten tank/s or drums.
And by late 1942/ or early 1943 there was NO British or American fuel. There was joint fuel from a number of different suppliers and these suppliers could and did change/tweak the fuel on a nearly weekly basis to maximize production. It was quite possible to draw samples from different airfields in Britian just a few hundred miles apart and get different fuel mixes, but all would 'pass' the specification test/limits.
The late 1942 specification laid out max limits on certain things. Not all batches of fuel used the max limits of many things. A lot depended on the base stocks and not all stocks were exactly the same, not all cracked gasoline was the same, could vary octane rating by a point or 2. Refineries used the lowest amounts of a boosting materials (which were more expensive) to get the base fuel (straight run + cat cracked) up the standard needed and used enough lead to get the required performance.
No, I don't have a copy, and Joe has retired and moved to Arkansas with his files. You can find him in Russelville, AR if you are interested.
But all the nay-say doesn't change the fact that I saw both sides (government and Allison, not the UK) acknowledge the fact of the issue and agree that it needed to be fixed. Semi shortly after that time, it WAS fixed and didn't recur. So, either I am lying or history just meshes perfectly with my story (not very likely).
About the time it was fixed, they ALSO fixed the too-smooth intake with turbulators, and air-fuel separation never happened again, either. The turbulators were incorporated with the V-1710-61 model, used in the P-40J and forward. It was internally called the F14R engine at Allison. The turbulators were called "Madam Queen," for some reason, and were effective in reatomizing any gas that condensed or had not fully atomized in the intake. Not coincidentally, the turbulators were introduced right about when the backfire screens were deleted. Valve clearances were adjusted so any backfire didn't kill the valves. Too tight intake valves were one of the causes of backfires at that time.
Elimination of the screens added 2,400 feet to the critical altitude and 7 - 10 mph in top speed in the P-39 and P-40. It took until Sep 1942 before these manifolds were approved by Wright Field for turbosupercharged engines, with a typical delay to get into the field. Prior to that, they were used only on installations without the turbochargers. So, they could not get into P-38s until then, at the earliest.
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