How often did wing-folding mechanisms fail in flight?

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NTGray

Airman 1st Class
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Nov 22, 2019
With that helicopter crash in New York spotlighting a worst-fear occurrence—the fuselage breaking free from the rotor—I'm wondering about folding-wings mishaps. One might suppose that the folding mechanism on WW2 U.S. Navy aircraft was a weak spot, or one might guess that Grumman and the rest knew enough to design systems that were practically fail-proof. What do the actual statistics show? How often did American wing-folding mechanisms fail during non-combat (or pre-combat) flights? (Professor Google did not know the answer when I asked.)
 
With that helicopter crash in New York spotlighting a worst-fear occurrence—the fuselage breaking free from the rotor—I'm wondering about folding-wings mishaps. One might suppose that the folding mechanism on WW2 U.S. Navy aircraft was a weak spot, or one might guess that Grumman and the rest knew enough to design systems that were practically fail-proof. What do the actual statistics show? How often did American wing-folding mechanisms fail during non-combat (or pre-combat) flights? (Professor Google did not know the answer when I asked.)
Actually, there's a lot of engineering that goes into making sure the folding mechanism is neither stronger (stress concentration) nor weak spot (failure point).
That's why some aircraft would have been much more difficult to develop fold for than others.​

When correctly designed, the locking mechanism is:
a. Visible that it is secured. I believe it was the F4U has a rod that shows red from the cockpit when the pin isn't completely seated; the locking mechanism for the Swordfish is inline with the mean airfoil line when secured/hangs at 90* to airfoil when not.​
b. The forces on the wing (lift) lock the pins in place. (Which does make negative g maneuvers slight more dangerous.)​

For a lot of other components, there is:
i. safety wire​
ii. cotter pins​
iii. lock nuts​
iv. damaged threads​

So, failure of the wing fold should be rare. On the other hand, failure of the wing fold is probably often fatal, and over water, so very difficult to diagnose...

My extremely limited work with helicopters - they are constantly trying to shake themselves apart.
 
Could a WW2 era aircraft fly with folded wings?

 
Could a WW2 era aircraft fly with folded wings?


As SaparotRob SaparotRob mentioned, the A6Ms and perhaps earlier A5Ms might have managed it. I very much doubt any other type could be flown, primarily because there simply wasn't enough thrust and unfolded wing area to keep the planes in the sky.

Aircraft like the F4F, F6F and Firefly had backwards-folding wings so there's no way the wing root stump could generate enough lift. The F4U folded at the undercarriage mount and, again, not enough wing root to maintain lift, certainly not given the power available from piston engines.
 
A U.S. N. F-8 Crusader took off with its wings folded too. Landed OK, but at a land facility. this was described in the Profile Publication on the plane.

On another note, in all the footage of U.S. carrier mishaps, I cannot recall a wing snapping off at the wing fold joint. I have a feeling that the joints were "over engineered."
 
A U.S. N. F-8 Crusader took off with its wings folded too. Landed OK, but at a land facility. this was described in the Profile Publication on the plane.

On another note, in all the footage of U.S. carrier mishaps, I cannot recall a wing snapping off at the wing fold joint. I have a feeling that the joints were "over engineered."

The only ones I've read of are the F8F, which snapped off at the fold, but IIRC that was allegedly a design feature, later removed.
 
Actually, there's a lot of engineering that goes into making sure the folding mechanism is neither stronger (stress concentration)
There is absolutely no reason not to make them stronger (apart from obvious cost and weight reasons)
 
A few years back I was buying work boots at Sears. I bought two pair. I tried on one pair and it was fine. I put on one from the pair in the second box, fine. I just wanted to get out of there. At home I discovered the second box had two right boots. So two rights made a wrong. That didn't cheer me up a bit.
 

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