tail end charlie
Senior Airman
- 615
- Aug 24, 2010
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It was a matter of both - they did need nickel during the alloying process and also had to determine the right composistion that would provide the required heat resistance.
A bit like that but you can have several different alloys that would provide the same heat resistance. They may exhibit different properties and may have advanatges and disadvantages in their use (brittleness, corrosion resistance, stress failure)
I dont know about turbine metallurgy but for steels in furnaces there is a phenomenon called "creep" which means they deform slowly under quite small loads even their own weight this means they need a special analysis. I presume its the same only more so for turbines bearing in mind the temperature changes, gases, pressures and speeds involved. Most furnaces run continually at one temperature.
On my last job I was told that adding 2% Indium transformed the performance of aluminium, I had never heard of "Indium" until then.
The Americans, at least those in the know, acknowledged the excellent work done in Britain in terms of jet engine development. The British were the first to develop a really creep resistant alloy material ( i.e nimonic). The study and knowledge of the mechanism of creep was then in its infancy. It is much more than having just high temperature corrosion resistance and strength. The turbine blades had to have very low end tip clearances to minimize leakage, which then dictated of course that creep be negligible or at least very low:
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I'll submit a bit more later on the subject.
Regards,
Magnon
The links below show the difficulties of copying an engine even when you can take it apart and analyse everything, the actual chemical analysis is only part of the story, there arte also things like rolling conditions subsequent heat treatment and surface treatments like pickling/passivation.
Klimov RD-500 - Wikipedia, the free encyclopedia
Klimov VK-1 - Wikipedia, the free encyclopedia
So
a bit like doping in silicon manufacture, there is one ratio and one ratio only that will work in the alloying process for critical components in jets/turbines?
Extract from Leonard Bessemer Pfeil. 1898-1969 ? Biographical Memoirs relating to the development of Nimonic 75 and 80:
"...the situation was changed by news of interest in the Whittle engine. At that time the scientific staff at the laboratory, following the practice that Dr Pfeil had appreciated so much in Professor Edward's laboratory in Swansea, used to meet every morning for coffee and discussion. When the isdea of driving an aircraft with its own exhaust gases was first introduced to the coffee party it was greeted with derision. Nevertheless the theory was looked at, and the idea judged to be practicable if the speed of the aircraft was high enough. The turbine blades of the Whittle engine were then failing with discouraging regularity. The temperature of the turbine blade was between 600 and 650 degrees C, much lower than in alternative gas turbines, but the blade stresses were high, around [27,000 lb/ sq inch]. When tested under these conditions Nimonic 75 failed dismally, but Nimonic 80 was adequate, and, indeed could endure stresses so high as to ensure that the Whittle engine could not only be practicable as designed but would be capable of considerable development.
The problem was now to produce sufficient quantities of Nimonic 80 blading to equip some experimental Whittle engines. This was not easy, since the alloy was awkward in the foundry and the mill, and, until the methods of handling it were mastered, difficult to machine. Nevertheless the difficulties were overcome in time for Nimonic 80 blades to be adopted in the Whittle engine after an experimental E28 jet plane powered with a W2B engine had outpaced conventional fighter aircraft with impressive ease in the presence of Winston Churchill in April 1942. By 1943 it was possible to consider seriously the design of aircraft to fly at 1000 miles per hour. An enormous amount of detailed development work followed. The effects of of every step in the production process on the creep resistance of the alloy were examined and more advanced alloys were systematically developed.
The work required the installation of great numbers of creep testing machines. Engineers visiting Great Britain after the war were impressed by the many batteries of creep testing machines to be seen throughout the country, for by that time it had been established that high temperature materials for gas turbines should be supplied on the basis of the determined rate of deformation under stress at the working tremperature.
Before the end of the war, development ceased to be entirely dominated by the requirements of fighter aircraft. The use of jet-propelled civil aircraft with long service lives was foreseen, and the testing periods were appropriately extended. The possibilities of gas turbines in ship propulsion and electricity generation were also considered. The long task of measuring the tolerable stresses for new alloys up to 100,000 hours, and for service temperatures between 600 and 1000 degrees C was undertaken..."
In my opinion an important part of any duel would be to start on the same airstrip and have both pilots race for their planes in a "scramble":
Me 262 Scrambling
"...Always accelerate the engines slowly. The gas temperature must never rise above the permitted value and the engine must not "roar" (bullern)... In view of this, only take corners by using the brakes, never by using the engines. Always taxi gently and never make sharp turns, otherwise control of the aircraft will be lost..."
"...After releasing the brakes, push the throttle lever right forward and check over the engine... the check is done by eye and ear, the engines must not "roar" and the instruments must show the same values as they did during running up or during previous take-offs. The gas pressure must be especially watched, and if it is more than 5% lower than previously, do not take off. in such a case, it is most likely that cavitation has taken place within one of the compressor stages...
Pilot Notes on Me262 by Flug Kapitan Wendell
http://forum.axishistory.com/viewtop...2d38f&start=15"...Another Me-262 story from Hans Busch, original Me-262 pilot:Meteor Scrambling:
As with most all WWII tricycle landing gear aircraft, the nose wheel on the Me-262 was not at all steerable, but rather was just castoring...
If the nose wheel on the Me-262 got cocked too much during ground maneuvering, the nose wheel had to be straightened out first or damage could occur from further taxiing.
This apparently occurred frequently in the Me-262. Hans related that he occasionally encountered this problem and had to climb out of the cockpit, engines running, and manually pull and pry the nose wheel back into alignment himself before proceeding!.."
From http://www.wwiiaircraftperformance.o...Meteor-CFE.pdf
56. The starting up is extremely easy and can be completed in approximately 56 secs. This, coupled with the fact that no warming up is necessary is of considerable advantage for a rapid "scramble", and a formation of Meteors could get off the ground nearly as quickly as a formation of any conventional single engine fighters, and more rapidly than a formation of twin-engined fighters.
57. A number of test scrambles have been carried out, with the pilot strapped in the cockpit, helmet on, R/T plugged in, starter control plugged in, and one airman standing by, brakes on, and no chocks. The time was taken from the moment the high pressure c_o_c_k was turned on, till the aircraft became airborne, and included starting up both motors, taxiing 75 yards, turning on to the runway, and taking off.
58. Two types of scrambles were used. First, the jet engine procedure of turning on to the runway and opening up the throttles fully on the brakes to check the max rpm and jet pipe temperatures. This type of scramble takes 2 min 40 sec. Secondly, the conventional take-off was done, which can be used for an emergency where no checks of rpm or jet pipe temperatures were done on the runway, and this takes 2 min 5 sec.
After take-off, the Meteor would have time to come around to attack the Me 262 on lift-off. That's if an engine surge hadn't occurred, or the pilot wasn't still straightening out his nose wheel. Would the rules allow the Meteor to strafe the Me 262 on the gound?
The diagrams attached give an indication that the Me 262 nosewheel was relatively weakly castoring.
I think it's ironic that the leader of the team which developed Nimonic had a German surname Pfeil (or Arrow). An arrow is an icon of war, especially for the English, who revere the tradition of the longbow.
In terms of endurance at maximum power the Jumo 004 had a maximum shaft rpm of 8700 for five minutes duration for takeoff and a maximum ten minutes at "military" [read emergency], with a maximum continuous rpm of 8400 (90% power; refer to the Me 262 A-1 Pilot's Handbook).
Note that the Schwalbe only reached its maximum rated speed of 540 mph under the emergency rating; hence they had only ten minutes endurance at that speed. Or if maximum power had been utilised in a climb, correspondingly less would be available for actual combat. Once the military rating had been utilised for the allowed length of time, the engines had to be taken out of service as soon as possible to undergo a full inspection of the hot end components. This was no trivial matter.
Hence the operational limitation on the Derwent at 16,000 rpm or above was a total of 40 minutes, the corresponding maximum power figure for the Jumo was 15 minutes.
The Jumo engines had mild steel flame tubes running red hot. Around 700C if they were lucky. In a panic, it would be a lot more. Surge would lead to catastrophic failure of all the hot ...The [use] of inferior metals compounded an already problematic situation with the turbine blade design. These blades were rigidly mounted, contributing to s
Regards,
Magnon
To confirm Hans Fey's advice regarding the countering of the Me 262's speed advantage:
The simple question is if the Meteor was inferior to the 262 why didnt the Brits (and Americans) just copy the 262 and put it into service?
As I understand it everyone knew the 262 was good but the best of a bad job and subsequently both sides (Allies and Soviets) borrowed heavilily on German high speed research which resulted in the Mig 21 and the EE lightening looking embarrasingly close to each other.