First, a couple of bits of info.
From what I have read, there is a serious misunderstanding of MacArthur re his leadership in the Philippines. Misunderstanding #1 is that it was his fault that he failed to build-up and train a native Philippine force. The truth is that he wanted to, and he tried to (beginning in 1938 in a serious effort) and requested personnel and material to help in doing so. But the US higher-ups refused to authorize any significant buildup. This is recorded in the official case history of War Plan Orange.
The refusal to allow the build-up is understandable to a degree for a few reasons.
Reason 1. It should be remembered that the Moro Rebellion only ended (mostly) in 1913. However, the Philippine peoples were not a homogenous group, what with tribal and religious differences, plus there was still a lot of resentment and bad feeling against the US for bad behavior during the invasion and afterward. The higher-ups in Washington and the State Department refused to seriously arm the Philippines at first - for fears of triggering a restart of the Moro rebellion or a new form of rebellion. It was only in mid-1941(?) that the US government officially gave permission for a significant increase in power and started sending material to help with the training. MacArthur had started training as best he could in late-1938, and as per historical note (accurately) MacArthur wanted to stay and lead the Philippine army/guerrilla forces. The US higher-ups ordered MacArthur to leave. Per the fears of the US higher-ups, after the Japanese invasion there were a fair number (possibly as many as 20,000) of Philippine natives that joined the Japanese, acting as police, garrison troops, and supply adjuncts, with some even joining the Japanese Army, although there were not many accepted due to distrust by the Japanese. It should be noted, however, that many more natives joined the guerrilla forces during the course of the war - perhaps as many as 200,000 or more.
Reason 2. The US State Department and the US Navy had concluded in c.1936-38 that it would not be possible (in a practical sense) to hold the Philippines against a concerted effort by the Japanese - primarily due to the distances involved. It was therefore decided not to try, since any significant reinforcements would "only lead to greater loss of men and material". The USN and US Army had concluded the same about Singapore when the British approached them regarding a joint base, as well as other possible bases for the USN in the PTO. It should be noted here that War Plan Orange was focused on a war between the US and Japan, without participation of the UK or other Commonwealth nations.
The US higher-ups did not inform MacArthur of their decision regarding no serious attempt being made to hold the Philippines as the rule - until very shortly before the war began. The failure to inform MacArthur of their decision is recorded in the official case history of War Plan Orange.
Reason 3. The US did not want to antagonize Japan in the 1930s. The US had a voting majority that was isolationist, still in or recovering from the Great Depression, and the US military was relatively small, The only exception was the USN which was large relative to most nations of the world. The US Army in late-1939 was at around 200,000 personnel (including the Air Corps) - at that time the Japanese Army was more than 10x the size of the US Army. It was only the huge influx of capital from the UK and France that allowed the start of the US massive build-up. (This is sometimes argued as untrue, but regardless of whether the growth could mechanically have happened without the influx of European wealth, it would not have been acceptable otherwise due to the political/economic climate.) Additionally, as of about 1927-38 it still appeared (to the US) that Japan was winning in China, which was scary to say the least.
re
1st. Does the US enter the war at all or late or under certain conditions?
Did the Japanese player/s know what would trigger US participation? Leaving the US in control of the Philippines with 25-30 subs (Japanese had no idea how poorly the US subs would actually perform in the actual war) and the buildup of USAAC forces in the Philippines in late 1941 and early 1942. Some of the A-24s that fought in New Guinea were actually on-board ships on Dec 7th heading for the Philippines. I believe there were some A-20s also in transit. US was flying B-17s across the Pacific to the Philippines.
Keeping the US out of things makes for interesting scenarios, but were any 1/2 way scenarios considered? Japanese attack Philippines (clearing supply routes and gaining staging areas for attacks on the DEI) but waiting to deal with the American fleet later? Much stronger attacks in the Philippines and South East Asia in Dec 1941?
America waits 1 or 2 months to join in if the Japanese don't invade the Philippines? Not enough time for land forces to arrive except for materials already in transit.
We (the war gamers) could only operate based on the historical political climate and on what has been declassified/learned about the behavior of the higher-ups behind the scenes. At the time of Pearl Harbor, Roosevelt etal did not feel that they could start a war with Japan without serious provocation, or against Germany either. If Japan had not attacked historically, Germany would probably not have declared war on the US anytime soon, and the US might very well have stayed out of the war, or have been a Johnny-come-lately as in WWI. Since we (the war gamers) were only concerned with the Japan-DEI-Commonwealth war (France already being out of the war) we decided that if the US did not enter war with Japan before the end of 1942 then it would not matter relative to what the Commonwealth could have done prior to or at the beginning of the war in the Pacific.
re
2. Does not invading the Philippines free up enough materials and transport to enable a wide scale Australian invasion, even in the spring of 1942?
Invasion of Australian cities has to be done almost individually. Successful overland marches were going to be very hard. Granted Australia had little in the way of defense but even attacking a port is going to require taking dock space very quickly?
The Australians had begun building up their forces already, but only had about 80,000(?) personnel in their Army as of the end of 1939. (Sorry, but I do not remember off hand what their strength was as of December 1941.) In our most successful scenarios, Japan only occupied Darwin and a few of the cities on the east coast of Australia, but they destroyed or crippled pretty much all of the significant harbor facilities at the other ports on the east coast down to Melbourne over a period of about 4-5 months. This was possible because of the withdrawal fo about 150.000 troops from China and redeploying them in other areas of operations, plus without the need to attack the US forces in the Pacific a lot of Japanese troops, ships (including transports), and aircraft were freed up. We gave the Australian forces the advantage of significantly higher morale than the other troops the Japanese encountered at the start of the war, due to fighting for home country and such. But half of whatever the fully trained ground forces Australia had in December 1941 were over seas, either in the MTO, Middle East, or in transit. Of the ground forces at home, more than half did not yet even have full uniform and basic gear. RAAC had 8(?) light tanks and 6(?) cruiser tanks.The RAAF strength at home was about 200(?) effective combat aircraft at the end of 1941. The RAN was small (2x heavy cruisers, 3x light cruisers, plus DDs and such?) and any ships that stayed to fight were sunk almost immediately. (ABDA never formed in our scenarios, and the surviving RAN ships pulled back to ports in the Indian Ocean.) Once the RAAF was destroyed or retreated to the west coast there was very little the ground forces could do relative to offense, and the only fighting devolved into guerrilla warfare around the occupied coastal cities. Japanese supply lines were untouchable by the guerrillas since all supplies were transported by sea. All the Japanese occupying forces were required to do was continue to deny the Australians and Commonwealth forces use of the ports and such and prevent supply along the north-east and eastern coasts. The RAAF did eventually get a foot hold in the western areas of Australia but was unable to have any serious effect before the end of the scenario because of the distances and difficulty in supplying airbases in the middle of the Australian desert. When we assumed the US did not enter the war by the end of 1942 the Japanese navy was able to deny the RN access to the west coast ports, as the RAF and RN were still tied down in the ETO and MTO.
Something to keep in mind is that historically the US/UK/Australian/NZ ground forces faced less than 10% of the total Japanese ground forces at any point in time during the war, and since the fighting was mostly defeat in detail, it was effectively significantly less in any real sense.
Pre 7 December 1941, in the historical timeline the Japanese Army disposition was China (60%), Manchukuo (25%), Japan (10%), Indochina (3%), Korea (2%), PTO (0%).
re
2. . . . I am not sure if the Japanese ever got near the expected spoils out of China that they hoped but aside from oil I don't know (willing to find out) what spoils the Japanese actually got from Burma, the DEI, the Philippines or what they could have gotten from northern Australia?
There was another thread where I posted the reasons for Japan invading the various countries that they went after historically, and below is a repost of countries and their assets. The following are the resources that were known at the time (other than the ranking in size of the reserves) and were already being exploited (for the most part), or in the process of planning to be exploited, by the various controlling governments. The resources listed under Manchukuo and Korea for example were already being exploited to one degree or another by Japan, those under DEI were already being exploited by the Netherlands, etc.
re Japan's reasons for invading the countries they did.
__Korea:
Tungsten (4th? largest reserve in the world)
Molybdenum
Iron
Nickel
Magnesium
Zinc
Copper
Lead
Coal (anthracite, the highest grade)
Gold, Silver, etc
__Manchukuo:
Iron
Aluminum
Magnesium
Copper
Zinc
Lead
Oil (shale oil)
Coal
Gold, Silver, etc
__China:
Iron
Aluminum
Mercury
Molybdenum
Tungsten
Nickel
Tin
Zinc
Coal
Oil
Gold, Silver, etc
__Dutch East Indies
Nickel (largest reserve in the world)
Oil
Rubber
__Philippines:
Nickel
Cobalt
Chrome
Copper
Oil
Gold, Silver, etc
__Malaysia:
Iron
Aluminum
Copper
Oil
Rubber
Tin (largest? reserve in world)
__Vietnam:
Aluminum
Coal
Rubber
Gold, Copper
__Thailand:
Oil
Coal
Tin
Burma:
Oil
In our scenarios, the Japanese were not after strategic materials in Australia - the attacks and limited occupation were only to deny the UK and Commonwealth supporting bases, infrastructure, and material.