parsifal
Colonel
The Zero was not that lightly constructed. From here:
This weight-saving design would indicate that the craft is flimsily built but such is not the case, for its strength compares favorably with many American-built planes.
It was an exceptionally well designed aircraft, and derived a great deal of strength because of that that design. but as HP Willmott in
Zero - A6M states very clearly..... " the whole philosophy of the Zero was dedicated to the fast, lightly built attack craft for use in offensive operations, there was no patience or ability, given the limited horsepower available for armour protection, or great rigidity in the airframe. As a consequence, the Zero was scarcely airworthy by western standards, but for Japan the design was exactly what was required. With no armour, lightness of airframe and absolute minimum of internal fasteners and fixing parts, the early zeroes weighed 4300 lb to the Spitfires 5332 lb, and possessed less than half the numbers of rivets and other fasteners". The lack of rigidity and structural strength meant the zero had a marked tendency to crumple in combat" Though all of this is well borne out by the Zekes combat experiences, the aircaft in terms of flight characteristics was able to absorb heavy flight strain because of the very reason of its light airframe weight and good design. remember, the original claim was that a heavy bracing of the airframe was necessary for an aircraft to be used in carrier operations, but clearly,, the Zeke, with about half the weight of a Hellcat, disproves that. The Zeke suffered weakness in the airframe that led to other problems, but ive never heard of it failing stucturally at a higher rate than its peers because of that light airframe and lack of frame intergity.