Clay_Allison
Staff Sergeant
- 1,154
- Dec 24, 2008
I see where you are coming from but it isn't' "quite" as bad when you are committed to making it all "in house" rather than making it piecemeal and depending on a mix of foreign and domestic parts.I'd be surprised if it it took less than six, even with a large team of draughtsmen.
And no, with modern computers it takes far longer than days.
A few years ago I worked for a British company that had an American parent company, they sent us the drawings (not plans!) of their latest design of conveyor (basically two side pieces and a lot of rollers - simple), and told us that it was going to be a new product line in the UK.
I was in charge of the project.
3 months later we managed to produce the first one: it's not simply a case of converting the dimensions and getting on with it, you have to make sure that all of the "bought-out items" (i.e. stuff you don't manufacture yourselves - hydraulic cylinders and fittings, nuts, bolts, etc) are compatible.
An aircraft is not an isolated item, it uses many parts that already exist and which conform to existing standards - THAT'S what makes it difficult.
And then you get onto the "little" things - do the two nations use differing system voltages? (So do you buy equipment from the original nation, switch EVERYTHING or start a secondary national standard?). Likewise hydraulic pressure, pneumatic pressure...
To give an example the original system used 1/2" diameter steel rollers as a sensor in places: British Steel stopped producing imperial sizes decades ago, no problem, switch to 12mm, but the fittings (plastic) that held it were designed for 1/2" and wouldn't have held 12mm. Even though these plastic bits were relatively small and minor components (less than an inch long) it was going to cost £30,000 for new tooling to get them injection moulded - because nobody in the UK made them.
Everything has a huge knock-on effect when converting from metric to imperial and vice versa, and that's without National standards in voltages/ pressures/ material grades... tyre sizes? Instrument dial sizes? Hydraulic/ pneumatic connections?
It's a very big deal and not one that's particularly "fun" or profitable.
Even ten years later that design is one of the least well regarded inside the company