Jumo 222 Examination

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wuzak

Captain
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Jun 5, 2011
Hobart Tasmania
The RAE received a Jumo 222 at the end of the war in order to examine its features. It was not complete, missing some of its pipework.

Referencing captured German documents they determined the engine to be a 222B-2 with right hand rotation.

The specs of the engine were as follows:

Code:
Bore:               140mm     5.51"
Stroke:             135mm     5.31"
Swept Volume:       2124cc    129.6ci (per cylinder)
Clearance Volume:   370cc     22.6ci
Capacity:           50.976l   3111ci*
Compression Ratio:  6.735:1

Supercharger
Impeller Diameter:  324.7mm   12.784"
MS/Low Ratio:       6.7:1
FS/high Ratio:      9.16:1

Propeller Reduction Gear
Type:               Epicyclic
Ratio:              0.3667:1

Weight of Engine:   1246kg     2747lb

*the nominal volume with the 135mm stroke was 49.88l/344ci. The calculated volume takes into account the actual piston strokes, which varied because of the articulated rods.

The cylinders were numbered by the RAE in the following manner:
Cylinder bank #1 was the horizontal right bank when looking from front to rear.
Cylinder bank # 2 was the right upper bank.
Cylinder bank #3 was the left upper bank.
Cylinder bank #4 was the left horizontal bank
Cylinder bank #5 was the left lower bank.
Cylinder bank #6 was the right lower bank.

Cylinders were then numbered sequentially front to back for each of the banks.
Bank #1: 1, 2, 3, 4
Bank #2: 5, 6, 7, 8
Bank #3: 9, 10, 11, 12
Bank #4: 13, 14, 15, 16
Bank #5: 17, 18, 19, 20
Bank #6: 21, 22, 23, 24

Using this numbering system, he firing order was:
Code:
1  24   7   2  22   8   4  21   6   3  23   5
14  11  20  13   9  19  15  10  17  16  12  18

The cylinder in the upper row fired at the same time as the corresponding cylinder in the bottom row. ie 1 and 14 at the same time, 24 and 11, etc.

Traditionally radials have odd numbers of cylinders, so that it takes two rotations to fire all cylinders in a row, every second cylinder firing until this is completed.

This is not possible with an even number of cylinders per row. If you look closely at the way the firing order works, two cylinders fire, two are missed, then two fire, tow missed then two fire, this happening over 2 revolutions.

For the first row if the 222 the firing order is 5-1-13-9-21-17.

The cylinders had different strokes because of the articulated rods. The actual strokes were:
Code:
Bank #1:  1   2   3   4    136.9mm
Bank #2:  5   6   7   8    135.0mm
Bank #3:  9  10  11  12    136.9mm
Bank #4: 13  14  15  16    137.5mm
Bank #5: 17  18  19  20    135.0mm
Bank #6: 21  22  23  24    137.8mm

Bank #5 was the one with the master rods, bank #2 was opposite bank #5.

The crankshaft had 4 throws, the two end ones being 180° opposed the the centre ones. There were counterweights mounted on the end crank cheeks and one either side of the centre main bearing.

The crankcase was built in 2 halves. The upper half mounted 4 cylinder banks, the lower half 2 cylinder banks.

There were 5 main bearings. The centre main bearing was wider. The bearings were shell type with 0.5mm coating of silver-lead over a steel backing. The bearings were stopped from spinning with a dowel.

One part of the main bearing fitted directly into the upper crankcase and the other half was fitted to a bearing cap.

As the crankshaft was a single piece type, the master con-rod was split. The rod part had 2 holes for the articulated rods, the cap had 3. The mating surfaces were serrated for location.

I'll post some more tomorrow.
 
In common with the Jumo 213 series of engines, the Jumo 222 had 3 valves per cylinder - 2 inlet and 1 exhaust.

The exhaust had an overall valve seat diameter of 63.5mm, stem diameter of 14.7mm and an overall length of 131mm.

The inlets had overall valve seat diameter of 55.2mm, stem diameter of 11.97mm and overall length of 119.5mm

The valves were seated in a vee shaped combustion chamber. The direct fuel injector sat between the two inlet valves. Dual spark plugs were mounted fore and aft at the apex of the combustion chamber.

The valves are actuated by a single overhead camshaft, rockers with roller followers and adjustable tappets. The camshaft is driven by a drive train at the rear of the engine.

Magnetos and other auxiliary drives are operated at the rear of the engine, in the intermediate gear wheel casing. Block #1 carries the hydraulic pump, magnetos are mounted to Blocks #2 and #3, the fuel pump is on Block #4, the secondary coolant pump is on Block #5 and a 3kW generator is on Block #6, if required.

The rear casing has the air trunks from the supercharger, the 2 speed supercharger drive, the oil pumps and deaerator housing.

The supercharger followed Jumo 213 practice in that it was a double shrouded impeller with radially mounted preswirl throttle vanes adjacent to rotating entry guide vanes.

The diffuser blades are cast on a ring which can be separated from the main supercharger housing casting.

An estimate of the supercharger performance gave the following possible boost pressures with wide open throttle and 2,700rpm (cruising rpm):
Code:
Height (ft)        0   5,000  10,000  15,000  20,000  25,000
MS Boost (psi)  13.7     9.8     6.0     2.4    -0.4       -
FS Boost (psi)     -    22.3    17.3    12.5     8.1     3.9

The diffuser had not been machined, so it was suspected that it was not yet complete and had been fitted for matching tests before final machining.

The Jumo 22 was fitted with a Master Control Box (Kommandogerät), which was similar to the one found on the Jumo 213.

The control box is mounted to the upper part of the supercharger entry casing.It controls boost pressure, mixture strength, ignition advance, and propeller speed.

Three fuel injection pumps are mounted between banks 2 and 3, 4 and 5, 6 and 1.

Each of the two magnetos and distributors supply electricity to 3 banks. As such there is no redundancy or dual ignition system as usually found on aero engines of the era.

The oil system used a number of pumps - main scavenge pump, main pressure pump, secondary system oil pump, front scavenge pump (returns oil from the reduction case sump), three auxiliary scavenge pumps (driven off the end of the camshafts of banks #4, 5 and 6). Oil from banks #1 and #4 is drained by external lines to the pumps on banks #5 and #6. The pump on #4 bank scavenges from teh crankcase breather, which was missing on the engine examined.

When running with MW50 injection the Jumo 222 could devlop 2,130hp in MS gear and 2,250hp in FS gear at sea level.

From capture German documents the British determined that:
Code:
Jumo 222A/B-1
Bore:      135mm   5.31"
Stroke:    135mm   5.31"
Capacity:  43.3l  2642ci
Max RPM:    3200

Jumo 222A/B-2
Bore:      140mm   5.51"
Stroke:    135mm   5.31"
Capacity:  49.9l  3045ci
Max RPM:    2900

Jumo 222A/B-3 - same as A/B-2 but with new supercharger with heigher rated altitude

Jumo 222C/D
Bore:      145mm   5.71"
Stroke:    140mm   5.51"
Capacity:  55.4l  3838ci
Max RPM:    3200

Jumo 222E/F
Bore:      140mm   5.51"
Stroke:    135mm   5.31"
Capacity:  49.9l  3045ci
Max RPM:    3000

The E/F was the same as A/B-2 but with two stage supercharger. The first stage driven by mechanical gears, the second stage by variable speed drive. There was also a charge cooler fitted with this engine. Maximum boost altitude 11km, though tests had only confirmed 9km.

A turbo version of the Jumo was also tested, based on either the A/B-1, A/B-2 or A/B-3. The turbocharger was a Borsig model.

A 36 cylinder version of the 222 was conceived, but cancelled before completion.
Code:
Jumo 225
Bore:       135mm   5.31"
Stroke:     135mm   5.31"
Capacity:   69.5l  2642ci
Max RPM:     3200
T/O Power: 3500hp

The performance of the various models was given as:
Code:
                      222 A/B-1        222 A/B-2           222 A/B-3        222 C/D           222 E/F             222 Turbo
Take-off/emergency      2500hp      2500hp               2500hp               3000hp      2500hp   1920hp      2400hp   2070hp
At Altitude                0km         0km                  0km                  0km         0km      9km         0km   12.3km
Engine Speed            3200rpm     2900rpm              3000rpm              3200rpm     3000rpm  3000rpm     3200rpm  3200rpm

Climb and Combat        2200hp      2250hp   2020hp      2230hp   1920hp      2600hp      1780hp               2170hp   1900hp
At Altitude                0km         0km      5km         0km      6km         0km         0km                  0km   12.4km
Engine Speed            2900rpm     2700rpm  2700rpm     2700rpm  2700rpm     2900rpm     2900rpm              2900rpm  2900rpm
 
ju-222 draing (2).jpg
 

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