Wild_Bill_Kelso
Senior Master Sergeant
- 3,231
- Mar 18, 2022
There are also phases to both R&D and production, with one only gradually taking over from another and considerable overlap. Prototype leads to flight testing, which often reveals problems so they go back to design and sometimes research (wind tunnel etc.). For example, how many aircraft with close cowl or experimental / new cooling systems had to have that part redesigned or ditched after initial flight testing? How many aircraft turned out to need longer fuselages or a change in wing size?
This is often a critical phase because quite often, prototypes crash. The test pilots that flew these early prototypes must have been a uniquely brave and / or reckless type of men. If one or more of the early prototypes crash, this can set back a program by months or even years, or can lead to it's cancellation even if it was a promising design.
Then there is the early phase of limited series production (a half dozen to a couple of score aircraft) and combat testing. This usually (always?) reveals more problems that need correcting. Whether these problems are minor, moderate, or severe, and simple, routine, or easy to fix (you could have moderate problems which are very hard to fix, and serious problems which are easy to fix) then determines how long before the aircraft goes into large scale production. Often a host of minor or moderate problems persist into the production phase (and then there are also often issues with transitioning to production). I think this third phase is one of the most important ones and could (and still can) make or break many aircraft programs, especially if they take too long or are rushed.
And in WW2, you needed to get that point pretty quickly if the aircraft was going to matter in the war. New designs that went into production in 1944 are already getting close to too late, especially for the Axis powers.
But sometimes aircraft industry / military decision-makers either bypassed or rushed this 'limited production with ongoing testing' third phase, and ordered a new aircraft either strait into full scale production based on the prototype(s), or while still in the middle of testing and before major problems were resolved. This often had dire consequences. A good example of that is the SB2C, but there are many others. He 177 seems to be one of these types for the Germans. This typically means that they build hundreds or even thousands of aircraft that either aren't operationally viable, or which require extensive modifications before they can be made viable. Quite often it means you just made a fleet of hangar queens, target tugs, or dodgy trainers.
This is often a critical phase because quite often, prototypes crash. The test pilots that flew these early prototypes must have been a uniquely brave and / or reckless type of men. If one or more of the early prototypes crash, this can set back a program by months or even years, or can lead to it's cancellation even if it was a promising design.
Then there is the early phase of limited series production (a half dozen to a couple of score aircraft) and combat testing. This usually (always?) reveals more problems that need correcting. Whether these problems are minor, moderate, or severe, and simple, routine, or easy to fix (you could have moderate problems which are very hard to fix, and serious problems which are easy to fix) then determines how long before the aircraft goes into large scale production. Often a host of minor or moderate problems persist into the production phase (and then there are also often issues with transitioning to production). I think this third phase is one of the most important ones and could (and still can) make or break many aircraft programs, especially if they take too long or are rushed.
And in WW2, you needed to get that point pretty quickly if the aircraft was going to matter in the war. New designs that went into production in 1944 are already getting close to too late, especially for the Axis powers.
But sometimes aircraft industry / military decision-makers either bypassed or rushed this 'limited production with ongoing testing' third phase, and ordered a new aircraft either strait into full scale production based on the prototype(s), or while still in the middle of testing and before major problems were resolved. This often had dire consequences. A good example of that is the SB2C, but there are many others. He 177 seems to be one of these types for the Germans. This typically means that they build hundreds or even thousands of aircraft that either aren't operationally viable, or which require extensive modifications before they can be made viable. Quite often it means you just made a fleet of hangar queens, target tugs, or dodgy trainers.