In terms of metallurgy the Germans were well ahead throughout WW2, and they continue to be so till this day.
The Germans did some things very well, others they had to rely on substitutes in materials as they did not have the luxury of large furnaces and processing facilities, especially later in the war.
And in what way is Germany "well ahead" in metallurgy today? I don't see any breakthroughs in heat treating, processing, welding or any other processing associated with producing aircraft that is no different than any other developed western country.
BTW - here ate the top 10 heat treaters in the world today. Germany is represented as "part of Europe."
1) Bodycote International. Without a shadow of a doubt UK based Bodycote is the largest commercial heat treater in the world and generally the largest in each geographic area around the world. Overall sales are in the order of $1 Billion US which includes "Testing" and "Hipping" although heat treating sales are roughly 75% of Bodycote's overall sales. If you feel the inclination, a browse through our archives (a long browse) will give you a lot of Bodycote's history. A browse will also give you a good feel for where they are going, namely expansion into new developing markets. You can see their financials and locations at
Bodycote plc Website :: Home
2) Nihon Parkerising. It would appear that the second largest commercial shop in the world and the largest in Japan is Nihon Parkerising who have commercial heat treat sales of roughly $280 million USD almost all of which is salt heat treating based on the former Degussa Tennifer (MELONITE) technology. In addition they have huge sales of salt. Staggering that a commercial heat treater does such volumes in such a specialized area.
3) Aalberts Industries. Based in the Netherlands Aalberts is the second largest commercial heat treater in Europe. This large conglomerate is split into two parts, Industrial Services (under which their heat treating companies fall) and Flow Control. While the second largest in Europe they have a very small presence in North America and virtually no, if any heat treating presence outside of Europe and NA.
Aalberts Industries N.V. Aalberts heat treating sales are about €280m (at the time of printing this would be about $375 million USD) but this is split roughly 50/50 between commercial heat treating and Anodising/electroplating which means heat treat sales of approximately $187 million USD.
4) Bluewater Thermal. (previously Gibraltar Industries). Again another large conglomerate US based Bluewater Thermal is clearly the second largest in North America with sales of about $120 million USD. They are best known for their individual companies such as Brazing Concepts, CCHT, B W Heat Treat, Harbor Metal Treating, Hi Temp Inc., Pennsylvania Industrial Heat Treat, Rock River HT and SCM Metals. All of these shops were part of the heat treating division of Gibraltar Industries based in Buffalo, NY until the heat treating operations were bought by a private equity group in June of 2006 and the name changed to Bluewater Thermal.
Bluewater Thermal Processing commercial heat treaters
5) DOWA in Japan, Thailand and the USA. Dowa is one of the giants in the industry both when it comes to commercial heat treating and building new furnaces. They have numerous heat treatment facilities in Japan and operations in Thailand, USA and others as they tend to follow Toyota and Honda. (1) Dowa Holdings Co., Ltd. consists of five member companies such as Dowa Metals Mining, Dowa Eco-Systems, Dowa Electronics Materials, Dowa Metaltech and Dowa Thermotech.
Dowa Holdings Co., Ltd. USD90 to 70m range One which certainly deserves to be on the list is Dowa Thermotech who had 2005 sales of $193 million USD for their new furnace business and commercial heat treating division. Our belief is that roughly 60% of total sales are commercial heat treating which would mean $115 million USD.
6) The HEF Group. HEF is a European based company that describes itself as a 'surface engineering company', (HEF is a French acronym meaning "wear and friction"). They provide surface treatment technologies – chemicals and/or equipment - and commercial processing in the areas of liquid nitriding, sulfurizing, carburizing/heat transfer salts, boriding, PVD/CVD, etc. Estimated sales for their heat treating and PVD business is a little over $100 million USD.
HEF - Tribology, Surface engineering, Surface treatments and coatings, Surface characterizations I
7) ONEX. Again another Japanese commercial heat treat chain. They do not have a presence outside of Japan and do not appear to have an interest in doing so. Our understanding is that commercial heat treat sales for ONEX are a little under $90 million USD.
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8 ) TOHKEN THERMO TECH CO. LTD. One of the largest commercial heat treaters in Japan with a number of locations in Japan, one in Thailand and one in Malaysia. By anybody's standards a very large, well established heat treater that has been around since 1927.
TOHKEN Overall sales for the company as a whole are between $70 and $80 million USD.
9) RIKEN. This Japanese manufacturer of piston rings also builds furnaces and does a great deal of commercial and captive heat treating. In 2006 their sales were $771 million USD and we believe their commercial heat treating sales to be between $60 and $70 million USD.
RIKEN
10) Paulo Products. US based Paulo Products is the largest of the privately held commercial heat treaters in North America, long owned and run by the Rassieur family
Paulo Heat Treating, Brazing and Metal Finishing They currently have 5 plants pretty much covering most types of heat treating including Batch IQ furnaces, vacuum and continuous to name a few.