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No, there weren't. There is only so much you can do with a centrifugal blower. The original Merlin supercharger had a 10.5in impeller rotating at 28000rpm. That has to be close to the speed at which the impeller would structurally rip itself apart. The air coming off the blower was supersonic. If you want more pressure, you need two blowers in series.Point is that there were solutions to the high altitude interceptor problem without two stage superchargers and 100/130 fuel.
Two stage supercharges and 100/130 fuel allowed for more general purpose aircraft (both low and high altitude) and requiring a bit lighter power plant means more weight for fuel for longer range. The two stage supercharger and 100/130 gave the Allies more options. It did not mean the Germans (or Japanese) could not build more specialize aircraft to deal with high altitude bombers at all.
Perhaps there is slight misunderstanding between two of you?No, there weren't. There is only so much you can do with a centrifugal blower. The original Merlin supercharger had a 10.5in impeller rotating at 28000rpm. That has to be close to the speed at which the impeller would structurally rip itself apart. The air coming off the blower was supersonic. If you want more pressure, you need two blowers in series.
Ironically, LW have had a much better access to the MW and high octane fuel than it was their supply of advanced superchargers.High octane fuel only works below the critical altitudes of the superchargers. For most two-stage Merlins, this was around 26000ft. High octane fuel, and methanol/water injection allow you to run at higher boost pressures.
You asked how "deep" they went. As you were quick to point out, Japan is an island chain. You can't get much deeper than the opposite side of the island from which you are flying.If Seafires flew the mission, it wasn't long range.
About this tidbit. The original S/C on the Merlin have had in impeller of 10.25in. The Merlin 46 & 47 were with a 10.85in impellers, and that one was of a more refined type.The original Merlin supercharger had a 10.5in impeller rotating at 28000rpm.
A lot of times, Germans made a bad choice, not just wrt. their engine program and what engine goes into what airframe.The Germans had choices. How they used those choices is subject to debate. But the choices existed and with the shorter range needed by the Germans vs an escort fighter they were viable even if not the best possible choice.
To nitpik SR6's comments:To further some of Tomo's comments,
There are a lot of things going on in engines. The Germans (and Soviets) swapped large displacement for high boost. This means that the DB605 AS with big blower was using 1.42Ata at 26,200ft. Just about 6lbs of boost. The Germans also used higher compression in the cylinders than the allies did so that limited the amount of boost they could use for a given grade of fuel. A real unknown is the heat of intake charge. This depends on the efficiency of the supercharger and amount of compression being done. At 26,000ft the Germans were getting just about a 4 to compression ratio out of the supercharger which is pretty darn good for a single stage compressor (about what British were getting out of their jet engine compressers near the end of the war). The Merlin in the P-51B&C was compressing the air over 5 times (2.2Ata) to get to the 66in (Now with a two stage compressor that means you need less power and heat the air less for the same level of compression. But the Merlin is compressing the air more, I don't know where the crossover point was. Germans were using the direct fuel injection which didn't suffer from knock or pre-ignition as bad. Germans could (but didn't) use an intercooler on the DB 605. They did on some of the Jumo 211s used in JU 88s and He 111s.
The bigger German and Soviet engines were heavier than the smaller Merlin and Allison but they turned a bit less rpm. Once you start adding two stages and intercoolers the total weight starts to even out.
Atmospheric pressure is 14.7psi at sea level, 6.67psi at 20,000ft, 5.46psi at 25,000ft, and 4.37psi at 30,000ft. On a Merlin Mustang or Spitfire on 130 octane fuel, you need an absolute manifold pressure of 33psi. The critical altitude for the Merlin 66 was 26,000ft, or approximately 25,000ft. To get full power at 25,000ft, the Merlin's supercharger must increase pressure by over 27psi. The Merlin's two-stage supercharger was up to the job. The critical altitude on the Merlin_114s for the Mosquito_35 was 30,000ft. On a turbocharged and supercharged P-47, the critical altitude also was 30,000ft. For the single-stage supercharged German engines, the critical altitude was 20,000ft, or 6km. At 20,000ft, an Fw190 was slightly faster than a P-47. At 30,000ft, the P-47 was 50mph faster. The Germans could not match allied performance at high altitude until the two-stage supercharged Jumo 213E appeared right at the end of the war. The DB605Ls were two-stage supercharged. Did any of these reach service?Perhaps there is slight misunderstanding between two of you?
SR6 was talking about all the engines, not just about the Merlin, and Merlin was not even available for the Germans. They have had the much bigger engines than the Merlin, meaning that Merlin needed the help of the additional S/C stage to compete (and it did). A DB 605 with a big single-stage S/C, like the As or D versions were, was about as good as the 2-stage Merlin, and without the need to figure out the space for the intercooler radiator, and also not paying the drag penalty for it.
As noted by SR6, such the DB 605s were too late, being introduced after the Merlin Mustang and it's teammates helped trashing the LW in the 1st 6 months of 1944. If the DB 605AS or D was introduced in late 1943, then there is a much more level playing field for the Bf 109 drivers to be had at the altitudes above 7 km.
Atmospheric pressure is 14.7psi at sea level, 6.67psi at 20,000ft, 5.46psi at 25,000ft, and 4.37psi at 30,000ft. On a Merlin Mustang or Spitfire on 130 octane fuel, you need an absolute manifold pressure of 33psi. The critical altitude for the Merlin 66 was 26,000ft, or approximately 25,000ft. To get full power at 25,000ft, the Merlin's supercharger must increase pressure by over 27psi. The Merlin's two-stage supercharger was up to the job. The critical altitude on the Merlin_114s for the Mosquito_35 was 30,000ft.
On a turbocharged and supercharged P-47, the critical altitude also was 30,000ft. For the single-stage supercharged German engines, the critical altitude was 20,000ft, or 6km. At 20,000ft, an Fw190 was slightly faster than a P-47. At 30,000ft, the P-47 was 50mph faster. The Germans could not match allied performance at high altitude until the two-stage supercharged Jumo 213E appeared right at the end of the war. The DB605Ls were two-stage supercharged. Did any of these reach service?
The intercoolers are needed because gases increase temperature when they are compressed. The Merlin's intercooler was in the right place, at the output of second compressor. The P-47's was located between compressors, which is not as good. You want the air entering the cylinders to be as cool as possible.
The turbos required the good intercooler because GE made an atrocious compressor (it made BMW's compressor look good)...fortunately for them, there was lots of exhaust energy, so when combined with intercooling it didn't really hurt them.Note that the turbos required the good intercoolers, they were benefiting less wrt. the ram effect (that added 4000-5000 ft on the late-war aircraft, but just about 1500 on the turbo'd engines), and there was next to no exhaust thrust to help out (unlike with the non-turbo engines, where the gain at 25000 ft was some 12%, give or take, and depending on the exhausts).
Turbo, ducting and intercooler pushing the size, drag and weight of the aircraft was also a thing.
There was no turbos to help out the on the BMW 801s (and their compressors) that powered the Fw 190s or Ju 882/188s.The turbos required the good intercooler because GE made an atrocious compressor (it made BMW's compressor look good)...fortunately for them, there was lots of exhaust energy, so when combined with intercooling it didn't really hurt them.
Is it?Note: An air to air intercooler (P-47, Corsair) is more efficient than air to water, then water to air (P-51)
The Bf109K4 did 450mph at 20,000ft. The performance dropped off as it climbed, but it looks to me like it would equal the speed of a two-stage Mosquito at 30,000ft. The Luftwaffe pilot could keep the Mosquito in sight, and shake his fist at it. Prior to fall 1944, the Luftwaffe had no piston engined aircraft in service that could hit 400mph at 30,000ft.I know that the intercoolers are needed when people are running the high-boost machines, the high boost being needed for the small engines so they can compete. A big engine can do with lower boost to make the similar power, so the intercooler is not as mandatory as it will be for a small engine/high boost combination. The water-alcohol system combined with the lower compression ratio can also work well.
Tidying up of the airframe and having a good S/C on a mature engine paid off. Granted, that was some 12 months too late.The Bf109K4 did 450mph at 20,000ft.
All good.The intercooler works when the air heats up due to compression or anything else. The methanol water injection also reduces the air temperature. The cooler the air is at the intake manifold, the more boost pressure you can run at. The Rolls Royce Griffon had about the same displacement as the DB605, and two-stage superchargers in the SpitfireXIVs.
Roots blower was tested in the inter-war period, and was never judged as better than the centrifugal type for this role.Centrifugal compressors get you a certain pressure increase. If that is not enough, you need two of them, or some other technology, like a Roots blower.
The Bf109K14 had the better supercharger. I don't think it reached service.Tidying up of the airframe and having a good S/C on a mature engine paid off. Granted, that was some 12 months too late.
Roots blower was tested in the inter-war period, and was never judged as better than the centrifugal type for this role.
Smaller the engine, more it is depending on having 'perfect' supercharging.
The 109K4 was with a better S/C than it was the case with the, for example, G6.The Bf109K14 had the better supercharger. I don't think it reached service.
Nobody here is making assumptions that 2-stage S/Cs don't work.If you scale blowers down a lot, their pressure performance drops. Positive displacement Roots blowers work on cars, with displacements around an order of magnitude less than that of WWII aircraft. I would expect a fighter plane centrifugal blower to be working somewhere near its maximum/optimal capacity. If you need more pressure, you need two blowers in series.
Let's put it another way. If I select a blower that is 50% bigger than the one I have, my mass flow at zero restriction increases. My maximum pressure will not improve much. I now have a much bigger bump on the side of my fuselage, or a longer fuselage, depending on where the blower is located.
Not the point. An air to air intercooler is:Note: An air to air intercooler (P-47, Corsair) is more efficient than air to water, then water to air (P-51)
Back calculation from the numbers on engine intake temperature/intercooler effectiveness/outside air temperature/boost level, say the GE compressor was <50% efficient versus the ~70% for the RR compressors.BTW - any source on the claim that "GE made an atrocious compressor"?
1. & 2. The wing air to air intercoolers of the P-38D-G intercoolers added no additional drag while meeting the USAAF requirements for airflow restriction. By using leading edge intakes/belly outlets in the Corsair, Vought used otherwise unused space for their installation while adding next to no drag. Republic got a little carried away IMHO, but part of that is result of the GE compressor effectiveness and part of that is the engine makes almost 2X power of Merlin, so it has to be larger and part is timing .Not the point. An air to air intercooler is:
1. A lot more draggy when it comes to airflow, getting it in and then getting it back out.
2. Larger than liquid cooled, VERY important when stuffing it under a Mustang or Spitfire cowl..
2. Much, much more difficult to regulate the temperature. Hence the serious problems the P-38J and L had when the chin type intercooler overcooled the air; they finally added some cowl flaps and the recon models added locally devised fixed blockage in the intercooler exhaust.
Whose calculations are in question, and is that math easily accessible?Back calculation from the numbers on engine intake temperature/intercooler effectiveness/outside air temperature/boost level, say the GE compressor was <50% efficient versus the ~70% for the RR compressors.
Thank you.The numbers in R-2800 P&W Dependable Masterpiece, have the air to air intercooler effectiveness at ~45% at 20k', vs those of Mustang at ~61% for the engine air to liquid and 65% for the fuselage liquid to air for a combined effectiveness of ~40%.
I'm not entirely convinced that North American couldn't have made a fuselage mounting the turbo behind the cockpit and a chin type intercooler that would have allowed the Allison engine to produce results equal or better to the historic Mustang. (Allison is sufficiently more fuel efficient when turbocharged than the RR Merlin to not need the fuselage tank...per Dan Whitney in his Allison engine tome).
We have to be careful we are looking at the same things. They often rated the "intercooler effectiveness" as the temperature drop per 100 degree F, temp difference --degrees F.The numbers in R-2800 P&W Dependable Masterpiece, have the air to air intercooler effectiveness at ~45% at 20k', vs those of Mustang at ~61% for the engine air to liquid and 65% for the fuselage liquid to air for a combined effectiveness of ~40%.
As we discussed ~6 months ago, there's a lot of variables in intercooler effectiveness - bigger is better, but comes a cost of restriction/weight.
USAAF had a design requirement of no more than 1.5" Hg restriction for the air coming from the 2nd stage compressor to 1st stage; not sure if RR was required to meet that or not.