The man-hour battle: the cost of production, Spitfire, bf-109 and ???

Ad: This forum contains affiliate links to products on Amazon and eBay. More information in Terms and rules

In France Gnome-Rhone walked a tight line between producing just enough engines to keep the Germans from looting the factory of tools and sending the workers to German and actually contributing substantially to the German production schedules. I believe their output was rated at about 25% of actual capacity??
And eventually the Germans were seduced into playing the same game, if they looted the factory and sent the workers to Germany what of the people still there?
 
Interesting conversation regarding 'Cost'. I suggest that the conversation is better pointed toward 'price' including manufacturer delivered airframe including GFE.

The companies like NAA with sustained innovations for tooling and fabrication processes as well as assembly (i.e. 'Mustang on the Half shell' in which the airframe halves and wing panels were left open for installation of controls/hydraulics/wing

Just like P-40 fuselage was also built. The few factory photos of P-40 wings in production do not show when the services were added but I suspect pre closure as well.
 
The Bf109 fuselage was also built in half-shells which were equipped before being joined. I don't know about the Fw190. Concerning man-hour costs: there was, in February of 1943, a competitive fly-of between a 109 G-4, a 190 A-5, and the Italian series 5 fighters: the Reggiane 2005, the Macchi 205V and 205N, and the Fiat G55, to decide if any of the Italian types might be worthwhile to license-produce. The outcome was that tentative plans were made to build 5.000 G55 in license. In connection with that, it was said that production of a Bf109 needed 7.100 , a Fw190 8.600, and a G55 15.000 man-hours, so there was obviously a need to rationalize the G55 assembly. As we know, these plans eventually came to nothing. It seems likely that later marks of the 109 and 190 had lower man-hour costs.
 
All I can add to this is that when the RAF first captured the 109 they were very impressed with the way it had clearly been designed for ease of production and maintanence.
This being the case I have little doubt that the 109 was much cheaper to produce than the Spitfire. As with any mass production type of any piece of equipment the production would have become more efficient as experience was gained.
Today I saw an interesting programme on the T34. The early T34's took approx. 70% more man hours than the T34/85 at the end of the war, despite all the improvements.
 
The Bf109 was in production for around a decade and produced in many factories. It would be a huge surprise if after ten years they hadn't figured out how to make it very economically.

Could that be said for the Spitfire?
 
Good start. The Whirlwind cost twice as much to make as the Spitfire so three times more expensive than a Hurricane? So obviously you would want a cannon armed Hurricane fighter bomber as you could get 3 for the price of 1 Whirlwind.

Production costs are available here Wikipedia for many American aircraft. For example, you could get 3 Hellcats for the price of 2 Corsairs. Production numbers for most American aircraft are here US Warplanes .

So as an example, you could have 2 Warhawks for the price of 1 Lightning. About 7000 Warhawks entered US and AVG service, scoring about 2300 victories, as opposed to 10000 Lightnings scoring about 3500 victories. So the Warhawk was twice as cost effective as a Lightning.

Between 1939 and 1941, 4241 Spitfires and 6709 Hurricanes were built scoring 1835 and 3059 confirmed victories respectively in the ETO, so roughly 2.3 /2.2 respectively of each fighter built for every victory claimed, so the Hurricane was over 50% more cost effective as it cost 2/3rd the price of a Spitfire. We'll skip 1942 onward in the ETO as the Hurricane was clearly outclassed by everything the Germans had.
At risk of thread creep, but in addition to cost effectiveness you could also look at the losses. I believe the Hurricane pilot was at far greater risk of becoming a casualty than a Spitfire pilot even during the Battle for France. This is surely due to the obsolescence of the Hurricane.
 
At risk of thread creep, but in addition to cost effectiveness you could also look at the losses. I believe the Hurricane pilot was at far greater risk of becoming a casualty than a Spitfire pilot even during the Battle for France. This is surely due to the obsolescence of the Hurricane.
Between Sept 39 and Dec 41, 5919 Hurricanes and 3941 Spitfires were built, losses were 1295 Hurricanes and 1133 Spitfires.
 
So we had about 7,000 parked up in various places around UK?
Approximately 50 aircraft were required per squadron for a six month tour in the front line. So 10000 built, 2500 destroyed, 7500 left, so that should be 150 squadrons, but wait a minute don't planes like cars wear out after 72000 miles years ago? Everything lasts longer nowadays, like 4 times longer. 72000 miles would be like 150 flights.
 
Approximately 50 aircraft were required per squadron for a six month tour in the front line. So 10000 built, 2500 destroyed, 7500 left, so that should be 150 squadrons, but wait a minute don't planes like cars wear out after 72000 miles years ago? Everything lasts longer nowadays, like 4 times longer. 72000 miles would be like 150 flights.
When a squadron was operational they had combat losses, planes written off after combat, various degrees of damage and then accidental losses or just losses. The wastage of aircraft for all sorts of reasons was incredible.
 
Even a 1939 Merlin was good for 240 hours in fighter and 300 hours in a bomber.

How many Hurricanes were being used in the "Lean into France" Campaign in 1941?

Reducing the numbers to simple production totals without taking into account the use (theaters for one thing) tends to give rather strange results.
 
At the risk of being Pedantic, there was no uniform Cost Accounting standards for aircraft manufacturing until well into the 1970's (for US).

When I was program Manager for GE for the USAF AFCAM program to standardize manufacturing costs and overheads, I was shocked to see how many ways each Contractor gamed the system to minimize tooling and manufacturing Process costs to favor a specific program. For example GD in San Diego built the extremely complex forged/machined backplanes for the Phalanx 20mm Ship defense system. The 3 and 5 axis machine centers were charged at same unit cost per hour as a Jewler's Lathe. The NUMBER ONE cost factor for machined parts is a.) latency in machine centers and, b.) actual time for raw material to stage for machine center 1 all the way through the last Center - but there was NO accounting process to account for such costs through the early 1960's. Ditto for an airframe from first assembly station through completion/QA inspection.

IMO any production Costs - actual for any airframe during WWII - is suspect with respect to 'reported vs actual' simply because the accounting methods were inadequate to capture 'job shop or battery' costs - but Battery manufacturing (i.e FORD MOTOR COMPANY) was closest to truly understanding actual costs.
 
Even a 1939 Merlin was good for 240 hours in fighter and 300 hours in a bomber.

How many Hurricanes were being used in the "Lean into France" Campaign in 1941?

Reducing the numbers to simple production totals without taking into account the use (theaters for one thing) tends to give rather strange results.
I would think that by the time a squadron had clocked up 240 hours on spitfires or hurricanes the planes were just about worn out and a new model being issued.
 
Even a 1939 Merlin was good for 240 hours in fighter and 300 hours in a bomber.

How many Hurricanes were being used in the "Lean into France" Campaign in 1941?

Reducing the numbers to simple production totals without taking into account the use (theaters for one thing) tends to give rather strange results.

IIRC there were still only 24 Spitfire squadrons in the Summer of 1941, with at least twice that number of Hurricane squadrons. Only half a dozen squadrons had the Spitfire V. Hurricanes were used for close escort and withdrawal support, Spitfire V's top cover. Spitfire II's? One squadron of Blenheim light bombers would be protected by about 12 fighter squadrons.
 

Users who are viewing this thread

Back