GregP
Major
Hi Again KoolKitty,
The cowling was designed by the guys on our team and we had it made using metal spinning technique and riveted it together to form the round cowl behind the round front lip. We made a wood mold and the metal spinner spun it on a lathe out of Aluminum. We polished the front lip for a better look, but painted the rest. It faded from heat. Should have used header paint.
The fuel we used was exclusively gasloine. We ran 87 Octane and 100 Octane, both unleaded. After we discovered how to start it (6 months or slightly more), it ran well. We had to use a bypass valve to bypass the fuel regulator for startup since we were using about 90 psig of compressed air to get it going at idle power and that would blow out the rubber diaphragm. We constructed a mold and molded 4 rubber diapragms ... we blew out 2 of them learning to start it.
We were at a standstill when we decided to approach the engine while it was running and try to push the fuel metering level down by hand. The tube got seriously hot and the convective heat was terrific, but we learned how to get the engine to full power by hand. We then made a friction stop controlled by a wing nut and we could get the engine from idle to full pwoer and then tighten down the nut to hold the full power setting, shut off the compressed air. When we did, the fuel metering regulator operated as designed and maintained the fuel pressure at a constant level, resulting in good, solid, full-power runs.
Later, we added an electric solenoid and used a potentiometer to regulate the current through it, and we could operate the fuel metering lever remotely. After than, it got easier each time we ran it until the fuel pump starting flucuating. Now the fuel pump needs a rebuild. When we stopped running it, we were getting erratic runs due to erratic fuel pump operation.
The museum got a lot of noise complaints every time we ran it, so it is sitting right now, waiting for a fuel pump rebuild, but with little official interest in continuing to operate it. Therefore it is somewhat of a display item at this point. We COULD start it, but the fuel pump just isn't quite right and it souldn't be my first inclination to operate with a known fault. We have a dearth of spare parts, so it we break anything, it might be all over ... we DO have ONE spare set of reed petals, but all of us who restored it want the fuel pump rebuilt before we run it again and are not going to fund it any further from our own pockets. We already have several thousand dollars of our own money in it but it belongs to the Museum. We think it would easily pay for itself at shows but I MUST admit, it is LOUD. You can probably hear it for 5 miles or more when it is at full power, and low frequencies carry a LONG way.
The first time we got it to full power we had three fire departments and two Police cars respond to see what was continuously blowing up for so long! After that, we called the tower to let them know if we were going to run it.
The cowling was designed by the guys on our team and we had it made using metal spinning technique and riveted it together to form the round cowl behind the round front lip. We made a wood mold and the metal spinner spun it on a lathe out of Aluminum. We polished the front lip for a better look, but painted the rest. It faded from heat. Should have used header paint.
The fuel we used was exclusively gasloine. We ran 87 Octane and 100 Octane, both unleaded. After we discovered how to start it (6 months or slightly more), it ran well. We had to use a bypass valve to bypass the fuel regulator for startup since we were using about 90 psig of compressed air to get it going at idle power and that would blow out the rubber diaphragm. We constructed a mold and molded 4 rubber diapragms ... we blew out 2 of them learning to start it.
We were at a standstill when we decided to approach the engine while it was running and try to push the fuel metering level down by hand. The tube got seriously hot and the convective heat was terrific, but we learned how to get the engine to full power by hand. We then made a friction stop controlled by a wing nut and we could get the engine from idle to full pwoer and then tighten down the nut to hold the full power setting, shut off the compressed air. When we did, the fuel metering regulator operated as designed and maintained the fuel pressure at a constant level, resulting in good, solid, full-power runs.
Later, we added an electric solenoid and used a potentiometer to regulate the current through it, and we could operate the fuel metering lever remotely. After than, it got easier each time we ran it until the fuel pump starting flucuating. Now the fuel pump needs a rebuild. When we stopped running it, we were getting erratic runs due to erratic fuel pump operation.
The museum got a lot of noise complaints every time we ran it, so it is sitting right now, waiting for a fuel pump rebuild, but with little official interest in continuing to operate it. Therefore it is somewhat of a display item at this point. We COULD start it, but the fuel pump just isn't quite right and it souldn't be my first inclination to operate with a known fault. We have a dearth of spare parts, so it we break anything, it might be all over ... we DO have ONE spare set of reed petals, but all of us who restored it want the fuel pump rebuilt before we run it again and are not going to fund it any further from our own pockets. We already have several thousand dollars of our own money in it but it belongs to the Museum. We think it would easily pay for itself at shows but I MUST admit, it is LOUD. You can probably hear it for 5 miles or more when it is at full power, and low frequencies carry a LONG way.
The first time we got it to full power we had three fire departments and two Police cars respond to see what was continuously blowing up for so long! After that, we called the tower to let them know if we were going to run it.