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As a tank engine it was rated at both 2600 and 2800rpm. It NOT was a direct copy of the Merlin but then I am not so sure about it's being test and production tooling ordered in mid/late 1940. Some sources say only a 2 cylinder test rig was running in 1941.
Ford was approached about building the Merlin in summer of 1940 and given a sample engine and some blueprints, by Sept they not only backed out of the deal and Packard given the contract ( and gotten the materials for Ford) but Ford had signed up to make P&W R-2800s in a brand new Factory. It took until the summer of 1942 for the V-8 tank engine to show up. Grants had been being built with 9 cylinder radials, twin 6-71 diesels and the 30 cylinder Chrysler multi-bank with the same power units transferred over to the Sherman production. Seems like a long time if the Ford engine was really ready to go in V-12 form in 1940.
In late 1939 Edsel Ford made an agreement with Rolls Royce to produce their Merlin V12 Aircraft Engines in one of Ford's unused factories in Michigan. About 3/5 of the projected production was for British use, mostly for Canadian produced aircraft including; Landcasters, Mosquitoes and Hurricanes. Rolls Royce sent blueprints, tooling and parts to Ford, and it appears that Ford immediately started to redesign the Merlin, two very modified enbloc engines were built in their prototype shop.
Rolls Royce did not approve of the changes and Henry Ford's insistence that Ford only manufacture for U.S defense caused the Merlin production to be later moved to Packard, who subsequently built about 58,000 Merlin's.
The Ford V12 Aero Engine
Ford was a very successful Company with many innovative designs, a great engineering staff, especially in the area of large castings. And they had the aircraft engine designs from Rolls Royce. The Merlin is a very complicated engine with many, many parts, and the assigned Ford engineers thought they could improve it. Ford, knowing war was coming and there would soon be a large market for aircraft engines, continued development and had the tooling made to produce their design.
The result was a less involved, more durable and powerful 1650 cubic inch V12 of identical bore and stroke as the Merlin, however, that is the only similarity, the balance of the engine is completely different.
The GM Allison Engine was originally designed in 1929, the Merlin in 1933, the 1940 Ford design, was a more advanced design than either of these engines. Had it been developed to its potential, we likely would have had Ford Mustangs, (P51 Fighter Aircraft, not cars) by 1943.
The Ford GG Aero Engine was a dual overhead cam (4 total), 48 valve, 60 degree bank, aluminum V12. Unlike the multi-part units of the Merlin and Allison, the block was a very rigid monolithic enbloc unit, (similar to automotive V8s). Rods were stronger individual pieces-running in parallel on the crankshaft (like a standard V8 ) the crankshaft was held by 4 bolt main caps. Accessories were driven from the end opposite the propeller, induction was by a mechanical fuel injection pump. The heads were a pent roof 4valve per cylinder design, similar to the Miller/Offenhauser race engine. Spark plugs were in the top center of the heads between the valve sets, resulting in better fuel ignition and less flame travel than either the Allison, Merlin or Griffon. The cam train had no rockers, the cams drove directly onto "buckets" which pushed down on the valve stems. The jewel of the engine design was the cam drives which consisted of an assembly of helical and cone gears driving two angled shafts on the rear of each bank which simultaneously drove both intake and exhaust cams. This is far simpler than the much more involved arrangement of the Merlin or Allison.
Supercharging was by a large proprietary 2 stage Turbocharger.
The design was magnificent. Three were built; on the first test, the engine put out 1800HP! Unfortunately, the design was not ready in 1942, subsequent development was spent on Tank Engines, and the engine never flew.
Another view on it's history. While I know the person that researched and wrote this, I've not verified any of it.
Origins:
In late 1939 Edsel Ford made an agreement with Rolls Royce to produce their Merlin V12 Aircraft Engines in one of Ford's unused factories in Michigan. About 3/5 of the projected production was for British use, mostly for Canadian produced aircraft including; Landcasters, Mosquitoes and Hurricanes. Rolls Royce sent blueprints, tooling and parts to Ford, and it appears that Ford immediately started to redesign the Merlin, two very modified enbloc engines were built in their prototype shop.
Rolls Royce did not approve of the changes and Henry Ford's insistence that Ford only manufacture for U.S defense caused the Merlin production to be later moved to Packard, who subsequently built about 58,000 Merlin's.
The Ford V12 Aero Engine
Ford was a very successful Company with many innovative designs, a great engineering staff, especially in the area of large castings. And they had the aircraft engine designs from Rolls Royce. The Merlin is a very complicated engine with many, many parts, and the assigned Ford engineers thought they could improve it. Ford, knowing war was coming and there would soon be a large market for aircraft engines, continued development and had the tooling made to produce their design.
The result was a less involved, more durable and powerful 1650 cubic inch V12 of identical bore and stroke as the Merlin, however, that is the only similarity, the balance of the engine is completely different.
The GM Allison Engine was originally designed in 1929, the Merlin in 1933, the 1940 Ford design, was a more advanced design than either of these engines. Had it been developed to its potential, we likely would have had Ford Mustangs, (P51 Fighter Aircraft, not cars) by 1943.
The Ford GG Aero Engine was a dual overhead cam (4 total), 48 valve, 60 degree bank, aluminum V12. Unlike the multi-part units of the Merlin and Allison, the block was a very rigid monolithic enbloc unit, (similar to automotive V8s). Rods were stronger individual pieces-running in parallel on the crankshaft (like a standard V8 ) the crankshaft was held by 4 bolt main caps. Accessories were driven from the end opposite the propeller, induction was by a mechanical fuel injection pump. The heads were a pent roof 4valve per cylinder design, similar to the Miller/Offenhauser race engine. Spark plugs were in the top center of the heads between the valve sets, resulting in better fuel ignition and less flame travel than either the Allison, Merlin or Griffon. The cam train had no rockers, the cams drove directly onto "buckets" which pushed down on the valve stems. The jewel of the engine design was the cam drives which consisted of an assembly of helical and cone gears driving two angled shafts on the rear of each bank which simultaneously drove both intake and exhaust cams. This is far simpler than the much more involved arrangement of the Merlin or Allison.
Supercharging was by a large proprietary 2 stage Turbocharger.
The design was magnificent. Three were built; on the first test, the engine put out 1800HP! Unfortunately, the design was not ready in 1942, subsequent development was spent on Tank Engines, and the engine never flew.
Fords flip-flop, despicable as it may have been and politically motivated, did not delay Merlin Production by more than a month or so.
Henry Ford might have been playing politics but he was a business man way before he was a patriot. In mid 1940 who are you going to hitch your wagon to, the Germans who have won stunning victories or the British who are down and taking the count according to bootlegger Kennedy. If Ford backs Britain and Germany wins he loses all his factories in Europe and is left with a useless factory tooled up for a design the USA probably wont buy. If he backs Germany he gets to keep his factories in Europe and possibly the Germans take over the British contract.