FLYBOYJ
"THE GREAT GAZOO"
The reason why ship welds failed was becuase of inherent stress in the metal that was not relieved when the ship was completed, a very common thing on Victory Ships. The human hand cannot continually achieve a consistant perfect weld, especially over a long period of time and that's one of the reasons why welding machines were developed.I have to disagree abit here, a skilled welder can make as good or better welds than the early automated welding machines of the 40's, and close quarters small applications are many on a tank body or an airplanes airframe - There are stories of Allied welded ships breaking apart in heavy seas or of welded joints failing under even mild stress in the 1940's because of weak welds made by these early welding machines. Today ofcourse the welding machines can easily out do any welder in the sheer consistancy of perfect welds - a human welder is bound to make some mistakes or less perfect welds at some point.
"The advantages of arc welding -- low cost compared to riveting, speed of application and strength -- were apparent. One worker could do the work of two. Properly welded joints and seams were as strong or stronger than the surrounding steel. In spite of these advantages, however, welding was slow to supplant riveting. Not until World War II created demand for rapid ship construction did welding replace riveting as the principal means of joining steel. Automatic seam-welding machines and new alloys and welding methods added even greater speed to the process but also revealed some disadvantages. Welded steel plates tended to buckle and warp more than riveted ones. Uneven heating could result in stress fractures. Use of improperly sized electrodes could produce weak joints. Stories of welded ships breaking apart in heavy seas, or of welded joints failing under even mild stress, were partly justified.
A skilled welder can make a good solid seam almost anywhere, horizontal, vertical, overhead, angled. A novice welder, as many of the new shipyard workers were, had neither the skill or experience to match an old hand. Welding seams on flat deck plates with gravity helping the flow was simple enough but overhead welding was much more difficult. One solution was to position seams so that the welder could work in a "down-hand" position, that is, with the electrodes held at waist level or below to avoid fatigue. That often meant bringing the work piece to the worker. Large vertical parts to be welded were turned horizontal. Ceilings and overhead structures were welded inverted then reversed when completed. Scaffolding was built to place the welders in optimum position. Welding became the basic glue of steel shipbuilding, allowing for fabrication of almost any shape in any size. Without high-speed welding, much of the innovative methods applied to World War II shipbuilding would not have been possible."
Sealift in World War II