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This is not to say that every riveted metal aircraft will look the same, but it raises an eyebrow.I saw a Halifax in Yorkshire (Elvington museum) the surface finish was closer to that of a ship than a mosquito, rough panels riveted together, absolutely nothing like that shown on the mosquito in your photo.
That "Halifax" is a replica, built from bits and pieces (wings from a Hastings, part of the fuselage from a shed or chicken coop,) so shouldn't be used as a yardstick.I saw a Halifax in Yorkshire (Elvington museum) the surface finish was closer to that of a ship than a mosquito, rough panels riveted together, absolutely nothing like that shown on the mosquito in your photo.
Kind of depends on how many you want to make, A few hundred at a dozen or so a month or 12,000 at 200 a month or better. While Balsa is grown on plantations now, back during WW II it was pretty much wild and it was low density growth, no Balsa forests like pine or spruce. 2-4 balsa trees per hectare was common. Granted you could log all year long with fewer problems than trying to log in Canada all year long but massive increases in Balsa production might not have been possible.
The Halifax is the only WWII bomber I have been up close to. But look at this.
Of course some areas of the Spitfire were finished to a much smoother finish, but then it was a 'high speed aircraft' unlike those bombers. War time expediency meant that compromises were made and 'mushroom' rivets was one of them.
The smooth finish of the Mosquito is not entirely due to its wooden construction, but rather its covering of doped fabric.
Cheers
Steve
Could a US wooden wonder have been built using the Duramold or Aeromold process.
The Halifax is the only WWII bomber I have been up close to.
As I read dH built a mock up but explained quite rightly, that basically the turret just replaced the bomb payload, you could carry a couple of bombs for a short distance none for a long distance and could not outrun anything going there or back.What happened to the turret armed Mosquito? In the light of how the prototype managed to swiftly change the Men from the Ministry's mind about it, who cares, but it would be interesting to see proposals.
As I read dH built a mock up but explained quite rightly, that basically the turret just replaced the bomb payload, you could carry a couple of bombs for a short distance none for a long distance and could not outrun anything going there or back.
Americans would have reverse-engineered it as all-metal, using even 7075 alloys. So it would have been a bit lighter, also.
Yes, it looked like (and in fact was) a small furniture factory, normally employed producing wooden furniture, tucked away in this town's backstreets. The vast majority of Mosquito components were produced here, in High Wycombe, by small factories with maybe 50-100 employees. Dancer Hearne, Walter Baker, Risborough Furniture, Hughenden Furniture, Castle Bros., Cam Tools, Joynson Holland, William Birch Ltd., Styles Mealing, J.B.Heath, F. Parker Sons, E.Gomme Ltd. are names that I doubt any of you have heard, but it's reckoned that they produced parts for 5,570 Mosquitoes (post-war E Gomme produced G-Plan furniture.)Many sub assemblies needed clamping and bonding then wait for the next step. Thinking about it I am not really surprised there were so many factories for mossies I imagine a huge space filled with wood and adhesive which one lucky incendiary bomb could take out. does anyone know what a factory looked like, not just the final assembly but the areas where balsa and plywood were joined and laminates attached?
K5054 was entirely flush-riveted, and used for the "pea" experiment; it was found that the rear fuselage could be left with mushroom heads, while the rest should be flush (100% flush riveting was introduced in June 1943.) On the early Spitfires some of the panels, on the undersides of the wings and tailplane, were held in place by countersunk screws set into pieces of wood let into the ribs.I believe research was done with split peas over rivet heads to find out which had to be flush riveted and which didnt have to be, attention to detail .
I remember reading about it, to get the best trade off of production and speed. As I said before I dont think it would make any difference to a Lancaster but the Lanc wasnt particularly fast. If you want a bomber to go at around 400mph maximum you must build a bomb load with a racer around it. Much is made of maximum speed which is of course important when you are intercepted. More important is cruising speed which prevents interception. A very low drag design gives high speed, high cruising speed and the ability to out cruise the opposition. The wooden construction of the mossie was very smooth while the Spitfire was in its early days a bit rough. The P51 was a later generation which paid more attention to surface finish gaps rivets and surface smoothness. To make a fast bomber you had to be at the forefront of aerodynamics and engine power in the same way as those making fighteYes, it looked like (and in fact was) a small furniture factory, normally employed producing wooden furniture, tucked away in this town's backstreets.
That is what I imagine but photographers always concentrate on assembly lines, to build a mossie you had to make a lot of sandwiches of various plywoods and balsa. That was the reason I asked about cost, the Mosquito may have used non strategic materials and men but I dont think they were cheap
K5054 was entirely flush-riveted, and used for the "pea" experiment; it was found that the rear fuselage could be left with mushroom heads, while the rest should be flush (100% flush riveting was introduced in June 1943.) On the early Spitfires some of the panels, on the undersides of the wings and tailplane, were held in place by countersunk screws set into pieces of wood let into the ribs.
Eventually, there wasn't, really, that much to choose; in September 1942, Supermarine switched from cellulose (matt, but rough) to synthetic paint (also matt, but smooth.) They also began to fill rivet holes and panel lines, in the first 1/3rd of the wings and tailplane, with stopper, which was sanded smooth, primed, and painted. The RAF introduced a new trade of "Aircraft Finisher," whose job was to maintain that finish, and erks were taught how to concentrate on making sure that removable panels, like engine covers, were fitted as flush as possible.The wooden construction of the mossie was very smooth while the Spitfire was in its early days a bit rough. The P51 was a later generation which paid more attention to surface finish gaps rivets and surface smoothness.