Hurricane Mk1, 1/32nd Scale.

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Looks like I'm winning.

The removed nose section has had the required area cut off, and joined to the new, replacement nose, and the starboard nose section has been successfully removed, along the correct cut line this time !
Although there's still work to do, it looks like the messed-up nose half will be able to be grafted onto the fuselage, with the gap only around 1.5 to 2 mm (it varies slightly, top to bottom), and then filled with plastic card and probably some 'Milliput' to blend-in the joint.
The starboard side just needs the radius of the lower curve, on the fuselage section, to be reduced to match that of the replacement nose section and, once all the parts are fitted to the fuselage, some filling, sanding, clean-up and re-scribing will be needed, which should be straightforward.
The pics and captions explain the work to date.

Pics 1 and 2. The section removed from the discarded kit nose has this large locating socket on the inner surface, part of the attachment points for the kit cockpit parts, which won't be used. As this will interfere with the backing strips used to reinforce the joints, it had to be removed, using a long-blade razor saw. The area was then sanded smooth..
Pic 3. The part was then matched to the new nose, sanded to adjust as close as possible, and attached using poly cement initially, the 'new' nose being injected plastic. Once set, this will be reinforced with CA, and the joint cleaned up, filled as required, sanded and re-scribed if needed. Fortunately, this joint line is where the cowling panel joints are, so it should work out OK.
Pics 4 and 5. Removing the starboard side nose section from the fuselage. This time, the cut line was lightly scribed, and then a panel line engraving tool was used to progressively engrave deeper until the part was separated. This prevented possible damage to the fuselage, had a razor saw been used, and also allowed more control for an accurate cut around the curve of the wing root fillet, with the work being completed very easily, and relatively quickly.i
Pics 6 and 7. The first trial fit shows that the parts will match and fit as required, although the radius of the lower curve on the fuselage (arrowed) needs to be reduced to match that of the new part.

I might get this done later, although, as the new airbrush has arrived, I want to get the Dark Earth finished on the current GB Spitfire first. Just been waiting for better light, as, incredibly, it;s sunny today, but the sun's angle would mean I'd be in my own shadow. Another half hour or so, and the sun will have moved round, allowing good light, without glare or shadow.
Back, eventually, with another up-date.


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Thanks you Gentlemen !

Decided to carry on, and get most of this work out of the way before returning to the Spitfire.
The starboard side is now done, and the port side is cleaned up and has had the joints filled and sanded,

Pics 1 and 2. As with the port side, this locating socket had to be removed and sanded flush, as it obstructed the flange of the replacement nose.
Pic 3. After trimming back and sanding the lower curve on the fuselage, including cutting a notch for the underside joint, the test-fit was virtually perfect. However, when attaching the new nose with CA, the disparity in the thickness of plastic, between the two sections, and the 'springiness' of the new part, was preventing a flush joint. Clamps wouldn't fit, so a small 'crocodile' clip was used to hold the joint together, and then more CA was fed in, on the inside face.
Pic 4. Once fully set, and the clamp removed, the joints on both nose sections were sanded, a bead of CA run into the joint lines and, when almost fully set, sanded flush. The panel lines were also enhanced on the new parts, and the cowling joint lines will be done when the fuselage is joined.
Pic 5. The starboard fuselage side now look more like a Mk.1 Hurricane, and, all being well, the port side will work out, with a 'filler strip' between the the 'new' section and the gap in the fuselage.

Going to have a break tonight, as my hands ache, and my eyes are tired, after all the close-up work. If I can get the Spitfire painted tomorrow, i'll return to this whilst the paint is drying.
Thanks again for your interest and encouraging comments.

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Thanks, Andy and Hugh.
Yes Andy, the starter crank hole, and a number of other openings, tubes, pipes and small scoops, will be sorted later.
The main thing to do first though, is provide the basic fuselage shape, and then get rid of any interior mouldings which aren't needed, or in the way of the resin cockpit pats. Once that's done, the wheel bays can be made, the wing to fuselage fit planned, and then all the sanding down and re-scribing done.
The resin cockpit will need to be test-fitted at various stages during its assembly, and some kit parts adapted to fit too, before fitting this, and partly joining the fuselage halves, ready for matching the wing joint contours.
With that done, and the wing fitted, then the gaps / joints between the new nose section and the wing root can be tackled and, when all is fully set, any re-profiling, engraving etc carried out.
Sounds a lot, and though it will be fairly involved and time-consuming, it should be relatively straightforward - if the replacement nose section matches up, joins squarely, and that irksome error on the port side can be blended in successfully.
 
Whilst waiting for the paint to dry on the Spitfire build, some more prep work has been done on the Hurricane.
The fuselage was taped together, and the fit of the two sections of the new nose checked, and the width of the gap on the port side assessed, ready for attaching a backing strip, before gluing the nose in place and filling the gap, which has yet to be done.
Before the nose is sorted, there's quite a bit of other work needed, removing internal locating points, and preparing the wings, as it's better to do this first, rather than risk damage to the nose sections when cutting, chiseling, filing and sanding etc., as part of the gap in the nose can only be filled properly once the fuselage is joined and the wing attached.

Pic 1. Checking the fit, and the gap for the new nose section.
Pic 2. All of these locating points need to be removed, along with the 'dog kennel', the upper fuselage section immediately behind the cockpit, and the canopy rails.
Pic 3. Removing the cannon BFM blisters from the tops of the wings, using a modelling chisel and flat file.
Pic 4. The blisters, and cannon fairings, have been removed, as well as the raised panel lines, with the rivets reduced slightly. Panel lines will be engraved, the holes where the cannon fairings were will be filled and MG ports drilled, and the under-wing cannon shell ejector ports filled, and new ports cut for the MG case ejector slots.

Work will continue as and when time allows, in between sessions on the Spitfire for the current GB.


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Very useful bit of kit Geo.
Note that when using it (chamfered edge down, towards the working surface), it's important to clean off the swarf / shavings frequently, both from the surface and the chisel tip, otherwise the blade will 'ride' on even the smallest piece of plastic shaving, and could dig into the surface, or slip, and cause a deep scratch.
 

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