Several things in this needing clarification, Schweik...
There did seem to be some issues with the wooden construction in tropical climates.
Yes, but not a part of the original premise of the "what-if"
The Hurricane had part fabric coverings but later model hurricanes were all-metal I believe.
Nope, the only aspect of the Hurricane that went from wood to metal was the early Mk.I wing. The Hurricane was a metal aeroplane with wooden formers and stringers on the rear fuselage, with the rear fuselage covered in fabric. Apart from the early wing, the entire structural load bearing elements of the Hurricane throughout its life were metal.
Again though, in this you are ignoring the amount of effort it would take to redesign the Mosquito to be made of metal. Sure, there already is a large amount of the aircraft made of metal, but the major structural components, wings, fuselage, empennage are all wood and would require complete redesign to be redone in metal. It's not a Yak or an LAGG we are talking about here, the design was done to take advantage of the inherent pliability of wood as a structure - the moulds were pressure formed, the entire construction method was vastly different to metal construction. The entire structure would have to be redesigned to be built in metal, jigs would have to be made, production lines refitted out... We are talking a major effort.
The Mosquito was built by firms that specialised in woodwork - furniture factories, coachbuilders and the like. Traditional aircraft manufacturers didn't do so other than de Havilland, who had not migrated to all-metal structures because its line of business meant wooden aircraft were its bread and butter. Airspeed was bought by de Havilland and its MO was wooden structures as well, which fit with de Havilland's philosophy.
I agree the original reason for making the Mosquito out of wood was cost (both in terms of money and strategic metals) but with the entry of the US into the war the shortage of aluminum was not so dire, so it could have been done.
No, it wasn't. Britain never had a shortage of aluminium and cost was not the issue. Never, nada, not a thing. This is some fanboy's internet creation and previous members have also put forward the proposition that the reason behind the Hurricane and Mosquito being made of wood was because of said shortage. It's rubbish.
The Mosquito was designed that way because de Havilland specialised in all-wood structures and the firm felt it had much to offer, when virtually
every other major manufacturer in Britain at the time were building metal aircraft. Avro, Shorts, Bristol, Handley Page, Fairey, Westland, Supermarine, Hawker, Armstrong Whitworth, even Gloster was building all-metal biplanes covered in fabric.
And I think the Mosquito was up to the job (you can also see some idea of how far the design potential could be taken with the extremely impressive 475 mph Hornet and Sea Hornet.)
It most certainly was up to the job, but as a wooden aircraft type it did the job extremely well. The Hornet was also partially constructed of wood, I might add, but it's worth mentioning it was not a strategic bomber.
The sheer waste of time and materials in redrawing the Mosquito as a metal aircraft when the USA had perfectly adequate aircraft to do the job doesn't make any sense. This is easily reflected in the fact that the USAAF did use Mosquitoes but
not as strategic bombers.