OK fella's although I have not posted in a bit, I have been busy. Busy trying to figure out how to integrate the LED's into the hangar build and still make it look somewhat real. A big part of that is hiding the wires and the LED's themselves. I purchased and experimented with various style and materials of tubing. The brass rectangular tubing matched all my self imposed criteria, except when I brought it home and test fitted it to the roof framing I deemed it too heavy. I could just see it sagging the framing and eventually warping the roof, it is after all just a glorified paper model. So at that point I had to consider the styrene (white) or ABS plastic (grey) options. I bought test pieces of both and am leaning towards the ABS as I may leave it unpainted and the grey seems more realistic and saves me an extra step of painting.
With the conduit for the wires and hide for the LED pretty much straightened out I had to figure out how to get the light from the LED within out of the conduit in an efficient and realistic manner. The only option I could imagine was fiber optics. So I hit the web and found a product called "Solid Core Side Glow" from TheFiberOpticStore.com. It seemed like a simple to use, inexpensive product that even a novice like myself can be comfortable with, oh and I found out after it arrived that it is in fact not glass! Who knew? Anyway, without boring you with the full range of merits this product offers, you can just watch a review of the product at the bottom of the page here:
Solid Core Side Glow ~ Combo 1
So I picked up the cheapest sample pack I could and it looks as though the thickest one (5 mm) will work just fine.
The idea here is to form the end of a short length of this into something akin to the end of a very large industrial light bulb. To do this I secured a short length of this into a drill chuck and while it was spinning, worked on rounding the end with file and emery boards. Below you see the result in a rough form as I'm still just testing. One thing I discovered at this point was the material was not homogeneous throughout. Surrounding the "rubber-like" core is a clear sheath of thin glossy plastic material. (It can just be made out in the picture below.) I assume this sheath is what gives the material it's side glow capabilities. Anyway, below you see the finished test lighting fixture. The LED was fed into the opposite end of the grey ABS rectangular tube until it reached the opposite end. Then the rounded nub of fiber optics was inserted into a 3/16" drill hole, snuggly, so it "pins" the LED against the opposite, interior wall (nothing permanent yet).
Below you see the test set-up activated and throwing light through the SCSG fiber optic "cable" (my finder is blocking any light leakage out of the end of the conduit).
Below is a picture of just the diode throwing light as a comparison with the above. Pretty close huh?
Well mi amigos unless you have a better suggestion I think I will be going with some version of this setup. The next issue will be how to mount the conduits to the roof support structure (tricky) and forming the shades and possibly the "drop down stalk". Better start eating fish to power those brain cells! Stay tuned!