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- #281
Kevin J
Banned
The point that I was trying to make was that the expected engine life far exceeds the average life expectancy of the aircraft using the engine. I.E. If the average fighter survives for 100 three hour flights then why do you need an engine for it that lasts five times as long, surely it would be better to use them as the Soviets did.Do you have real source for that or are we back to the bearing failure thing again.
RR themselves only claimed a "life" for the Merlin in 1945 of 360 hours for a fighter engine, 420 hours for a bomber engine and 500 hours for a transport engine.
"The Merlin in Perspective- the combat years" Rolls-Royce Heritage trust Historical series No2 page 90.
You have to very careful reading and interpreting some of these figures.
For instance if you had 30 fighters with Allisons and ran them for 100 hours each (3000 hours total) and got 2 bearing failures you would be averaging one bearing failure every 1500 hours of operation. Do the same thing with 30 Merlin engines and if you had 6 bearing failures in 3000 hours of operation you would be averaging 500 hours between bearing failures.
It may not mean that the engines lasted either 1500 hours or 500 hours in service. Only a really desperate squadron commander or technical officer would fly a plane in combat that was hundreds of hours past the manufacturers recommended overhaul life.
The hours I listed earlier were the not a guaranteed life. They were a MAX life. IF the engine made to that number of hours without being pulled for some sort of problem (excessive oil consumption, low compression, metal bits in the oil, etc) the Manufacturer strongly recommended pulling the engine for overhaul regardless of how well it was running. In the early part of the war it was quite common to order 50% more engines than the number of single engine airframes in order to allow for a good supply of spare engines/parts. If engines lasted for 1500 hours why bother to do that?
I would note that even in transport service it took until after WW II for engines to get approved for over 1000 hours.
Pre war there were some DC-3s that had gone through 12 sets of engines in just 4-5 years.
Please not I am not claiming the Merlin was the equal of the Allison in regards to strength or durability.
I am questioning the use of a particular type of engine failure as a measuring stick for overall engine durability/life. There are plenty of other ways for an engine to fail (in sometimes spectacular fashion) aside from bearing failure.