Two problems to overcome- aircraft availibility and aircrews to fly them.
Aircraft
150 Fulmar I built to end of 1940 when Mk II began coming off the production line. Then another roughly 340 Mk.II by the end of Sept 1941. Less of course losses to date from the Med operations, usual wear and tear etc.
Fulmars were being shipped overseas in late 1941 to both Egypt and Ceylon. There were enough on Ceylon by March 1942, to allow 273 squadron RAF to be equipped with 16, but I don't have arrival dates. What is clear is that Fulmars produced from July 1941 did end up in Ceylon by March 1942 273 squadron was manned jointly by RN & RAF personnel.
In summer 1941 the RN had a Naval Fighter Squadron (formed from 805, 803 from Formidable and 806 from Illustrious) in Egypt flying coastal convoy cover, latterly with RAF Hurricanes. These were scheduled to return to their parent carriers when those arrived back in the Eastern Med following their US repairs. Of course that all changed on 8th Dec 1941.
At the end of Feb 1942, 803 & 806 were withdrawn to re-equip each with 12 Fulmars which they then flew down to Ceylon arriving at the end of March.
Crews
The FAA was only just beginning to see the results of its expansion programme in the latter part of 1941 allowing more Fulmar squadrons to be formed, following the surviving squadrons of the initial batch in 1940.
The latter were located as follows in Aug / Sept 1941:-
800 - on Indomitable
803 - see above
804 - providing Fulmars & Sea Hurricane Ia to Fighter Catapult ships
806 - see above
807 - Ark Royal
808 - Ark Royal
Summer 1941 the new FAA fighter squadrons received Martlets and Sea Hurricanes and were destined to fly from Indomitable, Formidable & Illustrious and the first escort carriers as they came into service in 1942. The next batch of Fulmar squadrons were:-
884 - formed 1 Nov 1941 with 6 aircraft
886 - formed 15 March 1942 with 6 aircraft
889 - formed 16 March 1942 in Egypt with 12 aircraft. Formed from an RN Fighter Flight working with the RAF.
887 - formed 1 May 1942 with 6 aircraft
Ark cannot be released from Force H until a replacement arrives i.e. Indomitable. That wasn't even scheduled to happen until the end of Nov.
Then we come to the transport issue. If the decision is made on 28th Sept 1941 then it is going to be weeks before a ship is ready to sail. . A shipping movement like that has to be planned, a suitable ship(s) found (can't just be whistled up at the drop of a hat given the immense problems managing shipping movements at the time), allocated to a convoy, aircraft to be packed for the journey, transported to the dockside, loaded etc.
What "fast transport" are you thinking about? Even ships like the aircraft transports HMS Athens & Engadine were only capable of 17 knots. Also it wouldn't be an independent sailing if the cargo was that important. At best it would be sailing as part of one of the "fast" WS convoys. There were faster ships, but they were generally allocated as troopships without the necessary cargo space, hatch sizes etc to ship packaged aircraft.
The WS convoys were then:
WS11 - sailed 30 Aug 1941. Too early for your plan.
WS12 - sailed 30 Sept 1941. Again too early for your plan.
WS12Z - sailed 12 Nov 1941. This convoy took 7 RAF Hurricane squadrons some of which ended up on Malta via Gibraltar in Nov with other parts reaching Java, Burma and Singapore Jan / Feb 1942. It reached Durban on 18th Dec.
The alternative is one of the slow OS convoys to Freetown and then maybe an independent passage thereafter.
OS8 - sailed 3 Oct 1941 & reached Freetown on the 26th
OS9 - sailed 13 Oct & reached Freetown on 5th Nov
OS10 - sailed 25 Oct & reached Freetown on 18 Nov.
"Fast" is entirely relative. WS12 for example made just 13 knots when it left British waters, being slowed to 11 knots by wind and weather when it passed the Azores. Its average to Freetown was 11.73 knots. Individual troopships (ex cargo liners) might have been faster but you need a ship or ships with adequate cargo space for the large boxes these Fulmars are going to be packaged up in, and to cope with the numbers you envisage. WS12Z managed 14 knots leaving Britain, with a later split near Freetown allowing a fast section to proceed at 16 knots while the slow section advanced at 13 knots.
Incidentally WS12Z included the SS Sussex that delivered those 50+ Hurricanes to Singapore in mid-Jan 1942.
So in the overall scheme of things your latest plan seems to me like a no go.
Aircraft
150 Fulmar I built to end of 1940 when Mk II began coming off the production line. Then another roughly 340 Mk.II by the end of Sept 1941. Less of course losses to date from the Med operations, usual wear and tear etc.
Fulmars were being shipped overseas in late 1941 to both Egypt and Ceylon. There were enough on Ceylon by March 1942, to allow 273 squadron RAF to be equipped with 16, but I don't have arrival dates. What is clear is that Fulmars produced from July 1941 did end up in Ceylon by March 1942 273 squadron was manned jointly by RN & RAF personnel.
In summer 1941 the RN had a Naval Fighter Squadron (formed from 805, 803 from Formidable and 806 from Illustrious) in Egypt flying coastal convoy cover, latterly with RAF Hurricanes. These were scheduled to return to their parent carriers when those arrived back in the Eastern Med following their US repairs. Of course that all changed on 8th Dec 1941.
At the end of Feb 1942, 803 & 806 were withdrawn to re-equip each with 12 Fulmars which they then flew down to Ceylon arriving at the end of March.
Crews
The FAA was only just beginning to see the results of its expansion programme in the latter part of 1941 allowing more Fulmar squadrons to be formed, following the surviving squadrons of the initial batch in 1940.
The latter were located as follows in Aug / Sept 1941:-
800 - on Indomitable
803 - see above
804 - providing Fulmars & Sea Hurricane Ia to Fighter Catapult ships
806 - see above
807 - Ark Royal
808 - Ark Royal
Summer 1941 the new FAA fighter squadrons received Martlets and Sea Hurricanes and were destined to fly from Indomitable, Formidable & Illustrious and the first escort carriers as they came into service in 1942. The next batch of Fulmar squadrons were:-
884 - formed 1 Nov 1941 with 6 aircraft
886 - formed 15 March 1942 with 6 aircraft
889 - formed 16 March 1942 in Egypt with 12 aircraft. Formed from an RN Fighter Flight working with the RAF.
887 - formed 1 May 1942 with 6 aircraft
Ark cannot be released from Force H until a replacement arrives i.e. Indomitable. That wasn't even scheduled to happen until the end of Nov.
Then we come to the transport issue. If the decision is made on 28th Sept 1941 then it is going to be weeks before a ship is ready to sail. . A shipping movement like that has to be planned, a suitable ship(s) found (can't just be whistled up at the drop of a hat given the immense problems managing shipping movements at the time), allocated to a convoy, aircraft to be packed for the journey, transported to the dockside, loaded etc.
What "fast transport" are you thinking about? Even ships like the aircraft transports HMS Athens & Engadine were only capable of 17 knots. Also it wouldn't be an independent sailing if the cargo was that important. At best it would be sailing as part of one of the "fast" WS convoys. There were faster ships, but they were generally allocated as troopships without the necessary cargo space, hatch sizes etc to ship packaged aircraft.
The WS convoys were then:
WS11 - sailed 30 Aug 1941. Too early for your plan.
WS12 - sailed 30 Sept 1941. Again too early for your plan.
WS12Z - sailed 12 Nov 1941. This convoy took 7 RAF Hurricane squadrons some of which ended up on Malta via Gibraltar in Nov with other parts reaching Java, Burma and Singapore Jan / Feb 1942. It reached Durban on 18th Dec.
The alternative is one of the slow OS convoys to Freetown and then maybe an independent passage thereafter.
OS8 - sailed 3 Oct 1941 & reached Freetown on the 26th
OS9 - sailed 13 Oct & reached Freetown on 5th Nov
OS10 - sailed 25 Oct & reached Freetown on 18 Nov.
"Fast" is entirely relative. WS12 for example made just 13 knots when it left British waters, being slowed to 11 knots by wind and weather when it passed the Azores. Its average to Freetown was 11.73 knots. Individual troopships (ex cargo liners) might have been faster but you need a ship or ships with adequate cargo space for the large boxes these Fulmars are going to be packaged up in, and to cope with the numbers you envisage. WS12Z managed 14 knots leaving Britain, with a later split near Freetown allowing a fast section to proceed at 16 knots while the slow section advanced at 13 knots.
Incidentally WS12Z included the SS Sussex that delivered those 50+ Hurricanes to Singapore in mid-Jan 1942.
So in the overall scheme of things your latest plan seems to me like a no go.