GregP
Major
My project right now is both the Bell YP-59A and a North American O-47.
Here is a shot of the starboard stub wing on the O-47.
My partner (John Peterson) and I made the entire trailing edge, the top center skin and are now working on a piece of leading edge shown below. We were ready to start riveting the center skin a year and a half ago, and decided to do an inspection of the rest of the wing before we did. Good thing we did!
We found so much wrong we spent the last year and a half getting the rest of the starboard wing structure completed. Below is the leading edge we are in the middle of right now.
This is a real challenge and we are making decent progress every Saturday. When we are finished, I think there will be only about another 15 years to go! Ah well, Rome wasn't built ina day, either.
The black circle around a few rivet holes are oversize holes and we have to either replace the metal there or go to the next biggest rivet size. So far, we replace the metal along the entire leading edge of all 3 ribs , a couple of other tabs, and three of the 5 stringers due to oversize holes. It's tough to convince people to go EASY with a drill, and remove ONLY the rivet, not any other metal! The people who pay the price are the ones who fabricate and assemble the parts into a complete assembly later. If YOU mess it up, someone else has to do a lot of otherwise unnecessary work.
You can see the rivets along the leading edge of the first rib where we cut away the tabs, replaced the metal and had to rivet it to the rib. Along the back (in the pic) of the first rib, you can see another tab we cut away, repalced, and rivited it to the rib. You can also see standard aircraft practice ... prime or paint any surface that joins another one. So we painted the inside of the skin, but not the outside.
There is one hidden "short rib" in the middle.
The mixed copper and black clecos are where earlier generations of volunteers overdrilled the holes and we decided to simply use the next bigger rivet. There is enough edge distance, but it also isn't easy to frive a number 5 rivet into 0.032" skin without any mistakes resulting in skin marks! So ... at SOME point, we'll see how good we are at not making mistakes on the leading edge with the rivet gun.
Here is a shot of the starboard stub wing on the O-47.
My partner (John Peterson) and I made the entire trailing edge, the top center skin and are now working on a piece of leading edge shown below. We were ready to start riveting the center skin a year and a half ago, and decided to do an inspection of the rest of the wing before we did. Good thing we did!
We found so much wrong we spent the last year and a half getting the rest of the starboard wing structure completed. Below is the leading edge we are in the middle of right now.
This is a real challenge and we are making decent progress every Saturday. When we are finished, I think there will be only about another 15 years to go! Ah well, Rome wasn't built ina day, either.
The black circle around a few rivet holes are oversize holes and we have to either replace the metal there or go to the next biggest rivet size. So far, we replace the metal along the entire leading edge of all 3 ribs , a couple of other tabs, and three of the 5 stringers due to oversize holes. It's tough to convince people to go EASY with a drill, and remove ONLY the rivet, not any other metal! The people who pay the price are the ones who fabricate and assemble the parts into a complete assembly later. If YOU mess it up, someone else has to do a lot of otherwise unnecessary work.
You can see the rivets along the leading edge of the first rib where we cut away the tabs, replaced the metal and had to rivet it to the rib. Along the back (in the pic) of the first rib, you can see another tab we cut away, repalced, and rivited it to the rib. You can also see standard aircraft practice ... prime or paint any surface that joins another one. So we painted the inside of the skin, but not the outside.
There is one hidden "short rib" in the middle.
The mixed copper and black clecos are where earlier generations of volunteers overdrilled the holes and we decided to simply use the next bigger rivet. There is enough edge distance, but it also isn't easy to frive a number 5 rivet into 0.032" skin without any mistakes resulting in skin marks! So ... at SOME point, we'll see how good we are at not making mistakes on the leading edge with the rivet gun.
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