1:350 Trumpeter USS Essex

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It's not wether you screw up or not, it's how you recover. That holds true in restaurants and model building.

Today, I painted the hull Tamiya Dull Red... I wonder if that was a mistake since I'm sure that it should be "Hull Red", but the label read "Dull Red". I sprayed it in the garage with the door open since it started to rain. I actually got a couple of water drops on it and took it downstairs and force dried the first coat with the heat gun, and then sprayed another coat under cover. Wife had the Buick out on errands so there was plenty of room.

Essex_Hull_Painting.jpg


Paint was glossy as it was still wet.

Got back to finishing up the air wing. Found that Bondic was great for gluing on canopies. It's the UV-curing adhesive/filler that's sold in places like Amazon. It's not cheap (about $20 for a kit with two tubes of adhesive and the UV-LED light source), but it worked great. Since it doesn't cure until you hit it with UV, you don't have to rush in getting things positioned or worry about getting glue on unwanted places since it just wipes off. A small amount under the canopy, position the canopy and then shine the light on it for about 5 seconds and it's solid. Since the canopies are transparent, the UV penetrates to the entire bit of adhesive and cures it all completely. I lost two canopies, one to the Rift launching out of a holding device and another got crushed. I was holding it in my small Xuron tweezer pliers (a bit too hard) to file the back edge of the canopy. Due to molding draft (the angle on molded parts that enables the part to be pulled from the mold), the canopies, especially on the Hellcats, was not nestling into the back of the opening. Well... I didn't know my own strength and the part simply exploded.

So I was able to re-create the semblance of a canopy by using multiple layers of Bondic to build up the contour. I put on a layer, light it up, and then add another layer. It worked very well and after using the Sharpie to line it you can hardly tell which has a molded canopy and Bondic one.

Then a near catastrophe happened. I didn't realize how precariously the hull was situatued sitting on my O'gauge railroad tracked shelf. I was trying to neatly position the entire air wing (just to enjoy looking at them) and the entire ship and all the planes headed for the concrete. I was able to break the fall of the hull so it landed with no damage (miracle) except for the elevator being bent upward in its mounting... very correctable. And of all the planes hitting the ground, four were damaged: one landing gear - reglued, one prop - reattached, and one prop lost to the Rift - modified. The only plane that is being scrapped is a Corsair that lost a tail and can't be replaced. That tail was poorly mounted in the first place.

For the missing prop, I took it as an opportunity to attempt to make a spinning prop simulation. The prop radius meausred to 0.215". So I made a disc out of 0.010" clear styrene and glued a broken prop hub into it after drilling a 0.038". I then mounted this tiny hub into the Dremel and spun it slowly and painted the yellow rim. I then hand painted the prop sweeps using flat black. It's not great, but it was worth the try. So the air wing is now complete. On this batch, I even went so far as to paint the oleo struts with the Molotow Chrome Pen. AMS rears its ugly head again!

Essex_Air_Wing_Complete.jpg


Next session I will solder the lighting leads to the connector and then glue the lower hull to the upper and mount it to the base. Then it will be time to finish up detailing the catwalks and galleries, and mount many, many guns. I still have to rig the island before attaching it. It will be attached after I decal and weather the flight deck.
 
A rare weekend session and some progress to report. It was time to connect the hull to the bottom. I found that the width of the upper hull was wide than the lower hull and I was well beyond the stage where I could do filling. What needed to be done was remove the hull structural supports that Trumpeter molds in to strengthen the hull structure. When I cut, relieved and removed them I was able to pull the hulls sides in to match the lower hull's shape.

Essex_Relief_Cuts.jpg


I had to keep reminding myself to hook up the wires to the hangar deck lighting. Simple solder job. The center lead is the hot lead and even thought the connector in most electronics has three leads, only one outside lead is negative, the other is not connected. You have to do a continuity test to find out which one is real.

Essex_lights_connected.jpg


I was then ready to glue the two together. I used an old, short-bristle brush to smear on Testor's tube cement. I didn't want the glue to dry to quickly and any solvent cement would. I then fit the hull in place and used Tamiya masking tape to hold together any stubborn areas.

Essex_Hull_Glued.jpg


It was time to mask and paint the boot topping. I don't know the exact measurement and, unlike Tamiya, Trumpeter doesn't etch the positions of the waterline and boot topping, and I wasn't able to run a surface gauge around to scribe an even line. So I did the next best thing and used Tamiya narrow masking tape as a guage strategically place pieces around the hull touching the existing waterline. I then used the same tape to create the line. This was all done after I masked the lower part of the line with thin tape and then thicker tape and finally newsprint with 3M blue tape. For the tight curves around the stern, I used a new product, Tamiya curve tape which is flexible and bends nicely around turns without buckling.

Essex_Boot_Topping_Masked.jpg


Boot topping was painted flat black. Once dry I permanently mounted the ship to the plank and then protected the exposed wood for the rest of the build with bubble wrap. I found some damage to the elevator due to the ship's fall to the concrete last week. I will repair the elevator as best I can... the PE looks pretty pathetic...and I'm going to install it in the lowest position which I couldn't do before. Making lemonade.

With the model mounted and base protected, I turned the whole deal upside down and rested it on the flight deck and finished installing the hanging catwalks under the bow. There are four of them. Two which I has installed before and that fell off, and two more just under the flight deck's forward edge.

Essex_Bow_Details_Complete.jpg


I turned it back rightside up and started installing the catwalk railings. GMM includes a lot of standard railings to be glued to the plastic catwalks on the modeling their regular set. On the upgrade set, GMM has a catwalk that has 3 folds, an under-bracing, the perforated catwalk and the railing. You're supposed to cut all the kit catwalks off (which I hadn't done) and then edge glue the folded assembly to the existing spot. I was not happy about that so I chose to glue the perforated assembly directly onto the plastic catwalk. It's the best of both worlds since you can see the perforations when you look down on them, but they're much more secure. It is thicker than it would be with just the PE, but it will hold up much better. In Eduard's set, they just give you the railings to glue to the plastic catwalks.

Essex_Catwalk_Rails_1.jpg


Then I noticed something on the floor. It was one of the twin 20 mm gun tubs AND it was flattened by my desk chair wheel (Murphy strikes again). It wasn't a lost cause, just a hospital case. I removed the crushed plastic splinter shields and the under-bracing and sanded the surfaces smooth. I then fabricated new shields and bracing using the same Evergreen strip that I used for the scratch-built railing on the island.

Essex_Gun_Tub_repair.jpg


The end result was glued back in its place. No harm, no foul. The thinner shields look better, but it does make the tub a tad wider since I'm gluing the shields onto the perimeter edge and the kit's come straight up from the end.

Essex_Repaired_Installed_20mm_tub.jpg


The reason I was able to work on a Sunday was my number 2 grandson had another school project. He's in 8th grade and finals are next week. This time was project was creating a mouseleum and crypt to be used in a Romeo and Juliette discussion. He did most of the work and when I wasn't helping him I was building an aircraft carrier.

This was my first Trumpeter big ship kit and, while I understand the reason for the two-part hulls, I find the results to be sub-par. It's a very long glue joint that is very easy to have mis-fits. I can imagine that it does make building a waterline model easier, but it makes doing a standard build harder than it needs to be.
 
I almost had another catastrophe involving the desk chair yesterday, but I dodged a bullet. I had dropped one of those very fragile box hanging catwalks, but before I rolled the chair back to check the floor, I decided to reconnoiter the area and make sure it wasn't where it shouldn't be. It WAS! It was lying on the floor right behind one of the chair wheels. A half inch roll back would have crushed it. Instead, I was able to reach around an retrieve it without any damage. Whew! Lesson learned: Don't move the chair until you're sure it's not right behind it.

I thought I took a picture yesterday of the Tamiya curvy tape, and I had, but it was in my deleted photos on the iPhone, so I retrieved it and here it is. You can see how nicely it conforms to the curve.

Essex_Tamiya_Curvy_Tape.jpg


Today, I turned the ship around and put in the catwalk rails. There were some wrinkles to this side since the rails go up and down around the places where the long range radio antenna go. You can just do a straight bend on these rails since it will impinge on the parts that bend at a different location, so some of the smaller bends were done the old-school way, pliers. There are simulated steps included in this piece of brass that gets folded at an angle to conform to the plastic and the railing.

Before the brass can go in place, I had to mill off plastic bumps that were used to locate the kit's antenna bases. It looks like heck, but it gets covered by the brass and touch-up painted. This is creative destruction. When modifying models you always go through this "demo" stage before it gets better.

Essex_Creative_Descruction.jpg


In this pic there are two brass folded parts; one on the upper and one on the lower levels. The stair component is part of the upper brass piece. Really spiffs up the edges of the flight deck.

Essex_Strbd_Side_Catwalks_2.jpg


There are a passel of small ladders that go from the flight deck down to the catwalks. These are part of the basic GMM set. GMM doesn't specifiy where they're supposed to go and says, "check you reference material". I don't think they going into the gun tubs since there's no room. Besides, the model doesn't include ready-ammo lockers that would be near the 20mms I presume.

Essex_Flt_Deck_Steps.jpg


The above shows the catwalks after the first round of touch up painting. After I put these small ladders in place, I'll go back and do it again. I definitely can appreciate the delicacy of removing the plastic catwalks before attaching the brass ones, but I assure you, they would have been very, very fragile and prone for detachment if you happen to hold the model the wrong way.

I also added the stern catwalk that sits between the aft 20mm gun tubs. There was a diagonal brace that was supposed to be added to this facing rearward, but after fussing with it and not being very happy, I scrapped it. And after looking at this picture I noticed that crushed railing which I'll have to straighten. It's exactly what I noted above about PE railings being prone to getting zapped. The catwalk needs touch up painting that will happen tomorrow. I like how busy that fantail is looking.

Essex_Stern_Catwalk.jpg


I have some more railings to go on the hangar deck level, the ships cranes and the radio masts. Since the radio masts are not going onto brass, not plastic, I'm thinking that I may attempt to solder them with TIX solder which melts below 300 degrees. Otherwise, It will have to be epoxy. I may also try soldering a flat piece to the bottom of the antenna tower with a drilled hole and soldered pin, and drill the catwalk and pin it. I'll noodle in my brain awhile and see which method wins. I test fit the island and it needs some relieving to fit nicely over raised deck lugs. I don't want to force it and develop any undue stresses in this very complicated assembly.
 
Installed all the railings bordering the hangar deck today plus got some more stuff in place including the rest of the those finicky little flight deck/catwalk steps. You can't imagine how much trouble some of the smallest details can cause you...

I should have put the cranes in BEFORE the railings since I almost thought I couldn't get them in without doing damage. As it was, with some delicate coaxing, I was able to get their pins into the holes and installed. The railings spaces were measured using a paint of dividers and I took some liberties, especially on the port side, where I ran the rails across some bulkheads instead of individually cutting and gluing. I did this mainly because the sizes were not neat multiples of rail stanchions and would have had a lot of little tiny railing ends causing me problems.

After installing the lower rails on the starboard side, I used the fine-line airbrush to retouch all the Navy and Deck Blue and get the brass blended with the rest of the model.

This is the aft crane.

Essex_Aft_Crane_Installed.jpg


And here is the fore crane.

Essex_Fore_Crane_Install.jpg


There was a cross hangar deck catapult on the as-built Essex. It was removed when they added (as I did) the two additional 40mm mounts. I'm not sure if the starboard catapult was still in place. I have that part, which is stowed vertically, to put on if it is correct to do so.

The port side has all those rails that cross between roller doors. I know what I did is not ptototypical, but it was expedient.

The foremost roller doors don't get railings since the sponson now has a splinter shield surrounding it. It did get just one little rail on it aft-most door. And then I added a railing around the gun director platform next to it. Incidentally, there are rails around the five inch mounts, but a) they weren't called out in GMM's instructions, and more importantly, b) I would have soldered them to the circular platform since CA'ing it seems like a exercise in futility. So I probably won't attempt to add them.

Essex_Port_Rails_1.jpg


Here are the other areas that got these railings. Note, the port side has NOT been touch-up painted. That will come tomorrow, and I've already masked parts of the flight deck so the overspray doesn't ruin that lighter blue flight deck.

Notice the nice shiny new inclined ladder. There were two put on this side. Speaking of vertical ladders... I almost lost an entire fret of them. I had purchased an extra set of inclined ladders since I had ruined a lot of those included in the GMM set. This next bit is going to be a bit hard to visualize, but bear with me. My workbench is heavy plywood covered with Homosote (a press paper-board building panel). I used Homosote since it accepts T-pins very well and makes a great building surface for things that need to be pinned... flying RC models for example. There's a 3/4" ply wall at the work bench end and there's a tiny gap between the Homosote and the ply. This fret slipped down about a 1/4" and it was so firmly fixed in that groove that I literally had to take cutters and cut the fret away (after destroying half of the inclined ladders attached to it). The lower part is still in that groove. All I can imagine is somehow CA got in there and glued it in. I put a huge amount of effort in attempting to pull it out and it didn't budge. So I was able to salvage enough ladders to put the two on this ship. There's probably a few more that will work on a future project, but the rest are ruined. Murphy strikes again!

The companion ladder is stowed where it is supposed to go. And I see another spot that needs a railing... leading to that boat deck.

Essex_Port_Rails_2.jpg


Essex_Port_Rails_3.jpg


Tomorrow, I'll start putting in some guns (I think). I need to paint the prop shafts (anti-fouling white), and prepare the plastic props. I was thinking about buying G-Force brass props like I did for the Missouri. They look pretty good. I may still do that for this ship.

I will get the anchors in place, start preparing the flight deck for decals and weathering, and then start rigging the island. There are tons of antenna and flag halyards hanging on that part. I also have to install and rig those long-range radio antenna. What's the best way to fasten the aircraft to the flight deck?
 
One of my readers of this thread on another forum said that Essex never had the cross hangar catapult and didn't have any installed on the flight deck. The track was there, but the catapult was not. So I'm leaving that appendage off completely.

Today was part success and part struggle. I decided that before I attached anything that goings to stick out I better do all the flight deck treatments so I don't break anything. I did install two 40mm sets in the starboard aft tubs which is when I came to the conclusion that any more guns would be zapped, so I stopped.

I wet-sanded the FD to expose the wood tones below and this effect looked pretty good.

Essex_Flight_Deck_Sanding.jpg


After sanding I tried (for the first time) to use Vallejo dark gray wash. I works, but it did darken the entire deck, not just in the crevices which is what I really wanted to do. So the flightdeck looks like it was painted with standard deck blue instead of the lighter deck blue flight deck stain. I'm sure those wooden flight decks took a tremendous beating and had all sorts of colors working between wear and tear, tire marks, fuel and oil spills, sea water, rain and sun exposure.

I then sprayed some Tamiya gloss clear to get ready for decaling. My first indication when I was putting on the first #9 on the fore flight deck was when the decal started falling apart. I hate when this happens. It was an old kit (copyright 2002) and the decal showed it. I pieced together the broken bits as best I could and then got the MicroScale Decal Film solution to create an new film on top of the old decal. The second #9 performed better, but it was touch and go.

To lay down the single center line dotted line decal I laid down some Tamiya tape to establish a datum and then laid the decals near it. The stripe decals came in many segments. I found a couple of them broke, but it was minor and didn't cause a problem. I then noticed that the 9s go on top of the stripe so I had to piece the stripe to get the same effect.

Essex_Center_Line_Decal_Process.jpg


Then came the white stripe decals that surround the mid-deck elevator openings. These turned out to be a total nightmare. I should have put on another coat of decal film since one coat worked momentarily and then they started falling apart.

Essex_Crappy_Decals.jpg


For the broken parts of the fore #9, I hand touched it up with flat black and it will look okay after dull-coating, but these elevator stripes will not work with my hand painting. So I'm going to make the corrections in the computer and then make some white decal striping and see if it works. I really can't blame Trumpeter, although I'm generally not impressed with their decals. The best advice I can give is don't panic. Take as much care as you can, and if you suspect the decals are old, overcoat them immediately. And use two coats.

So here's what it looks like so far. I then have to dull-coat the decals after the fix and start doing some tire marks/rubber scuffing stuff.

Essex_FD_Decoration.jpg


I'm pleased with how the strip down the middle came out, and bummed by the elevator decals... so I'm batting 500. I took a top-down picture of the striping and measured the particulars with the caliper so I have what I need to make the correction decals.

I also touch-up painted both sides with the detail airbrush. I like that tool even though it's definitely not up to Badger quality, but the price was ridiculously low. It's great for small delicate jobs.
 
Thanks Gents!
Today's post is a 2-fer since I didn't post yesterday, but did some work. First thing I did was test out an idea: a way to simulate polished brass (bronze) without spending $$$ on real brass and not being satisfied with any brass-colored paint since they're particle based and do not reflect light as a polished metal surface would. I first coated a piece of plastic with my Molotow Chrome Pen which does lay down a really reflective surface. When it was dry I brush-painted Tamiya Clear Yellow in two coats. The result, while be a bit rough due to my not-so-careful use of the chrome pen, was encouraging.

Essex_Brass_Simulation_Test.jpg


I then coated the propellors while on the sprue (for convenience) with the chrome pen and let it dry overnight. I made the mistake on my test piece to touch the chrome thinking it dries really fast and messing it up. It does dry fast, but I was laying it on pretty thick.

Essex_Prop_1st_Coat.jpg


It's a very convincing metallic surface, unlike any model paint I've ever seen.

Today I airbrushed two-coats of the same Tamiya Clear Yellow and am letting it dry overnight also. If I need to shoot it again, I'll do it the next session.

Essex_Synthetic_Brass.jpg


It's pretty convincing and I would consider the experiment a success. Next to buying G-force props, this would be a good way to go.

I spent a lot of time hand-painting the touch up of the broken elevator edge decals. I was trying to make my own white striping decals on CorelDraw, but it crashed my Windows environment on my apple and it was taking a long time to reboot so I chose to attempt the hand painting approach. I started weathering the flight deck. I did so with black weathering powder put on with a short bristled brush in directions that tire wear and skid marks would go. The white striping isn't great, but it will work.

Essex_Deck_Weather_2.jpg


I finished the powder weathering and had the screwy idea of putting some fuel/oil stains. I overdid it, and realized that oil on the deck would be cleaned up very quickly to prevent slips and falls. My reason for doing this was the light spot on the after deck that I wanted to hide somehow.

Essex_Deck_Weather_3.jpg


I showed my wife this picture and she agreed that the spills were overdone. The oil stains were done with Tamiya Clear Smoke and is alcohol soluble, so I used a clean brush with isopropyl 91% and blended the stains back into the general grime of the flight deck. The flight deck grime now extends over the elevator lines further making them less pristine and noticeable to the viewer.

After this work I want to install the arresting wires. The ends are very small, folded PE to simulate the above-deck pulley system. The wires themselves are E-Z Line heavy gauge Lycra elastomer. Since these lines are actual a series of very fine fibers and as such, instantly absorb CA, and because of it's huge surface area, sets it immediately (whether it's thin or thick CA). I wrapped the line around the far brass cap before folding it down, added thin CA to secure the line and then folded the cap down onto the still-totally-unset CA. After all were installed I hand-painted them deck blue. When Essex was first launched it had arresting wires on both ends and GMM includes enough PE to do this, but later in the war, they realized that landing from the bow was a bad idea and all those systems were removed. The units with the double lines are the pop-up barriers that were there to catch planes that missed the wire. They didn't have a bolter capacity since it was a straight deck carrier and the bow was not often clear for the plane to go through. It was why the angle deck was developed by the British to enable capturing AND launching at the same time and giving the aircraft a clear go-around path.

Essex_Arresting_Wires_Installed.jpg


I think the wear and tear on the FD is okay, but I'm not weathering the rest of the ship. I'm wondering how soon after shopping would the flight deck show this amount of use without the rest of the ship following suit.

Next up was the Long Range Radio towers. The initial scheme I came up with was too fill the tower base with Milliput, 2-part epoxy putty. I filled the bottoms yesterday and let it cure overnight.

Essex_Long_Range_Radio_Ant_Mount.jpg


Today, I drilled the putty for a 0.032" brass pin and drilled the catwalk for same. Unfortunately, two bad things happened. First, the putty did not cure as hard as I would have hoped. The brass pin didn't secure well in it with CA. Second, when attempting to push the tower-with-pin into the hole in the catwalk I had grabbed it too firmly and deformed the heck out of the very fragile PE tower. After much messing with it, I got it reasonably symetrical, then proceeded to crush it at least three more times messing with that pin. I finally succumbed and put the pin in the catwalk, not the tower.

Essex_LR_Tower_Base_Pin.jpg


The brass pin did one more thing, it kept pushing the putty further up in the tower, negating it's value. I then did what I should have done in the first place; use Bondic UV curing filler to make the bottom plug. I did this and created a much stronger, harder base to drill for the pin. Armed with this knowledge I got the other three towers into place. They're not glued in yet, but I did paint them in place using a piece of cardboard to shield the rest of the deck from the Navy Blue airbrush. These towers need to be secured well because there's several, elastic E-Z Line (fine gauge) simulated radio antenna wires that need to be strung between them.

Essex_LR_Radio_Towers_Painted.jpg


I accept all feedback and criticism, but I frankly think that the grime over the white elevator striping seems to make it much more real. If you agree or disagree please let me know. After these antenna towers are in I will mount all the guns remaining and then tackle island rigging. The Plexiglass for the case is now ordered. When the island goes on, the model, for all intents and purposes will be done.
 

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