Thank Geo, Hugh and Andy.
Andy, my next door mate, Chris, runs a Laser Engraving business. I do the research on the fonts, dimensions, colours etc then draw up the template in CorelDraw. With the exception of old fashioned machine engraving, the Corel file is used to engrave. Chris sets it all up in the lasers and provides most materials. For the machine engraver he imports it to other software and makes any changes necessary for that format. Once that is done he does the enamel baking or I do the painting/colour filling etc. For "engrave off the paint" items, I paint them and then take them in for engraving.
For powder coated items, I have that done by an external business and then take them in to Chris for engraving before I do the paint fill.
For many items Chris has another laser which will cut the plates but for materials that won't cut in that laser, I hand cut them (aluminum)
The andoised plates on thin ali are cut in a guillotine and Chris has a little punch like machine that does the corners and another which punches any mounting holes needed.
Most times black over white or white over black acrylic is ready to go with no attention but I use a "parchment" coloured paint to fill any numbers that used Radium. That is slightly off white and gives a nice effect. It is quite labour intensive though!
Depending on the materials, drawing times and time to engrave, the plates work out from cheap to quite expensive. A Stainless Steal plate that needs cutting to size, mounting holes and baked enamel filling is an expensive prospect. A simple plate like the Height and Airspeed Computor (above with teh Radiator legends) is ready to go off the presses and even though metal, works out quite cheap.
The largest time commitment for me is the research into dimensions, fonts and gauge faces, correct wording etc.
Below are examples of the gauges I've done to replace the original faces and remove all of the radium. (Cleanup is not for the careless or faint hearted but Richard, the guy I helped with the Boultbee Flight Simulator at Goodwood) was a Nuclear Tech and he gave me all of the precautions and safety levels etc. All of my gauges are down to "background".