Kyusyu J7W1 "Shinden" CGI Project

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I thought it had some connection to oil and cooling.
Good point, Jim.
Significant difference between Fw190 and J7W1 is that the latter is a pusher type aircraft.
FAOW says -

"The lubricating oil cooler was designed with a cross-sectional area of 0.11m2 and a radiation tube length of 300mm to cool a large amount of oil with a maximum heat release of 3,000Kcal/min at an altitude of 4,000meters.

The oil cooler was installed in the rear fuselage (inside the cowling) of the engine and 45% of the engine exhaust was used to perform the Exhaust Induction Cooling by blowing it into the duct behind the cooler.

However, as a result of the test flight, it was confirmed that the oil temperature rose due to insufficient cooling effect. Therefore, a design change was planned to give some more dynamic pressure to the cooler but the war ended."
 
Shinpachi-san, I have read that the J7W experienced severe shaft vibration during it's testing.

With your exceptionally detailed renderings, where could this vibration source have come from?
I have heard such a shaft vibration occured on the J2M, which was caused by the lack of propeller rigidity, but not about the J7W1. I will check.
 
I was a docent with NASM from '70s through the '90s, head docent for one term, set up the public tours at the Garber facility, and as one with aircraft building and maintenance background, was involved with a lot of the restoration. Also served on the acquisition and restoration advisory boards.
Bob Mikesh was the curator most associated with Japanese aircraft, and I'm sure many have read his well researched and accurate books. There were always curious issues with restorations, dealing with various country's demands, different design teams, and especially in WWII, changes in emerging technology and material availability. The latter especially influenced German and Japanese designs as the Allies did a great job of denying their foes critical elements and materials.
Here lies a tale, but I fear my memory is a bit sketchy. This involves either the J7W1 Shinden, but is more likely the Nakajima J9N1 Kikka, and deals with the late war metallurgy involved. Since they were both being developed in the same period, it may apply to both designs. Because of their technical design and rarity, both aircraft were high on the priority for restoration and conservation, however some surprises altered those plans.
The problem was that while the Japanese engineers sought the best alloys, they were denied crucial elements and had to make compromises. The aluminum alloy used for the wing spar was strong, but it turned out to be unstable. That was not an issue as it would not have a lengthy service life ... either combat loss or obsolescence would end their life before the deterioration was a factor. No one expected them to be around 50+ years later.
When the examined closely the wing skins were visibly bulging around the main spar. You could look at the machined spar surfaces and see it coming apart internally ... almost like dissimilar metal corrosion, but within the atomic structure. Mikesh submitted samples to metallurgists, and they said it couldn't be arrested, and that a complete new spar would have to be fabricated from modern alloys. The time, effort and cost pushed the restoration back where it remains to this day.
I believe Senior Curator Russ Lee now handles Japanese aircraft, and perhaps could clarify my aging memory and provide an update.
 
Thanks for sharing the interesting and historically precious story, fannum. It is my honor to listen to you, sir.
To avoid historical misunderstanding for the security, such a characteristic as the early corrosion of Japanese aluminium alloy which was especially observed on the main spar, was caused not because to save material but to realize the rigidity by Sumitomo Metal Industries in 1936.
 
Thirty years later, my recollections are inexact, but my understanding was it was the unavailability of critical elements to properly alloy the aluminum. The plan was to duplicate replacement spar parts from modern and stable 7075 aluminum. Of course, this would require complete disassembly of the wing.
Apparently, the skin, ribs, etc. used different alloys.
 
These images are of the N1K1 Kyofu 'Rex' spar in the US Navy collection. This aircraft is now at American Aero Services in Florida awaiting restoration. The main wing spar exhibits the exact corrosion described above. I don't have a good image of the skin bulging as the skin was peeled back to show the deterioration. From what I read about aluminum corrosion, this appears to be a type named 'exfoliation corrosion'. The spar is very substantial.

I don't know the submitter of the corrosion commentary 'fannum' but have been a volunteer at NASM for about 20 years. I do know Curator Russ Lee.
 

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I believe that "Rex" was one of the aircraft initially evaluated at PAX River, etc. and winding up on display outside for over 40 years at NAS Willow Grove. Well meaning group, but without funding to properly curate the collection or place it inside.
NASM curator Bob Mikesh worked with then SecNav Lehman to get them to Silver Hill and other responsible, better funded collections.
 

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