1:350 Trumpeter USS Essex

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Happy Saturday Session...

I've said it before... I'm not patient, but I am persistent. My screwups are usually due to rushing or moving too fast. These little 1:350 planes are a typical example. The trouble I had yesterday was building them one at a time, not waiting for the solvent cement to really set, and then forcing parts to stay together with CA so I could keep going. Today, I took a different tack and it worked nicely. I'm building the rest of the planes (and more to come since I've ordered more Hellcats and some Corsairs from my LHS today) in assembly line fashion, fastening a single part on each, moving to the next while the first sets up and so on. It worked nicely. I'm building three more Avengers, three more Dauntlesses and the last two Hellcats. One of the Avengers' props is missing a blade in the sprue so that's going to be under repair in the hangar.

Essex_Avenger_Assembly_Line.jpg


Essex_Hellcat_Assembly.jpg


This technique was especially important on getting the wing roots and those very small-glue-area tailplanes to stay put and aligned. I should of thought of this yesterday and would have had a much less frustrating day. That PE flight deck screen is still in the Rift and hasn't returned to this dimension, but I'm keeping an eye out. It's not on the critical path and I'm may attempt to figure a way to scratch build one. As soon as I build one, the real one will show up.

I bought some Vallejo AV Dark Sea Blue which I'm going to try in my new detail airbrush. I'm also returning some AK Special Acrylic Solvent since it appears to be completely incompatible with Life Color Paints (for Tamiya I use straight Iso Alcohol). It was separating like unmixed salad dressing. I scrapped that batch and used Testor's Universal Acrylic Thinner which worked perfectly.

I also bought some Vallejo Dark Gray Wash. I usually use India Ink/Isopropyl Alcohol mix to do fast weathering/aging, but I'm out of India Ink and thought I'd give a commercially prepared product a try. I report on how it works.

On Monday I'll get all the planes (I have) done, but probably won't attempt painting them until Tuesday based on that "glue drying" thing I discussed at the top of this post. And then Vallejo acrylic needs a good 24 hours to dry before handling and decalling. I'm going with a solid dark sea blue scheme which is what the Navy did later in the war. I don't know if the Dauntlesses did this. Speaking of Dauntlesses, I was told by one of my readers yesterday that they didn't have folding wings and were stored hanging from the hangar deck ceiling. Perhaps I'll do that, but the ceiling has no detailing and I may not want to call people's attention to that.
 
While I had a decent amount of time in the shop, I was doing lots of little punch list items that took a lot of time, but don't look like it. I finished up the planes that I currently have. Even with my program of letting the solvent cement dry thoroughly, I was still having landing gear and horizontal stabilizers fall off due to the very tiny glue surfaces. I also replaced several tiny tail wheels with some brass wire. I'd like to talk with some of the guys that put 70 or 80 of these little buggers on a flight deck and find out how they build Trumpeter tiny airplanes. I don't seem to remember having this much trouble on the SC-1 Seahawks on the Missouri, but they were Tamiya.

I chucked the SBDs. One of my readers who's very well versed in Naval Air said that they were obosoleted at the time I'm modeling the Essex and were replaced by Helldivers. Stevens International, where Scale Reproductions ordered my additional Hellcats and Corsairs, was out of stock on the Helldivers. I'll get them before the project's over.

Essex_Planes_Built_1st_Batch.jpg


I tried my new Point Zero detail air brush to today for the first time and it worked very well. I cleaned it using Windex which was a suggestion by Brian Bunger who owns Scale Reproductions, Inc., my local hobby shop. I used Vallejo AV Dark Sea Blue. Even though it's supposed to be pre-thinned for airbrush use, I found it needed some additional thinning with Testor's universal acrylic solvent. The first coat covered the top surface. Tomorrow I shoot the bottom and re-coat any surfaces that need it. Trumpeter should have left the recessed panel lines off these tiny planes. Just because you CAN do something doesn't mean you SHOULD do something. Even in bigger scales panel lines can be very exaggerated. At this scale, when an inch is a bit under three thousandths of an inch, the panel lines would be 6" gashes in the skin. Most folks overdo panel line painting as well. Most modern American aircraft are built so precisely and maintained so well that the panel lines on the real planes are almost invisible. I probably should filled them before painting. Having said that perhaps I'll fill them after the paint dries.

Essex_Planes_1st_Coat.jpg


The landing gear is so fragile that I broke loose several just attempting to stick the planes to the reversed masking tape. To ensure that the planes don't break loose when in the hangar or on the flight deck I'm going to pin them with brass wire and CA.

Is there any way to paint the canopy frame lines on those tiny canopies? I've been thinking of painting some Scotch Magic Tape and cutting very fine little strips of it for the frame lines. I don't know of any other tape that would be thin enough to not look ridiculous.

I finished up the radio towers adding the long ladder to one side and this tiny "radio wire spreader bar". No soldering here, used CA since the towers were painted.

I detail painted the 5" guns and barrels of the 40mm. I scrapped the two 40mm mounts that had the broken barrels and made three more kit 40s that I'll add the PE tomorrow.

Essex_5_Detail_Painting.jpg


I also started building the frustrating Floater Net Baskets. Since these were not included in the kit, nor does GMM offer any positioning info, I'll have to rely on pictures to see where they go. Tamiya did include plastic baskets which were replaced one-for-one in PE. These are not very satisfying to build since they're very soft and fragile.

Essex_Floater_Net_Baskets.jpg


I'm ready to start rigging the island it's sitting the PanaVise on the work bench. I have a good drawing of the Intrepid's rig which should be close to Essex's.
 
Another day of punch list items and odds and ends getting ready for the flight deck/hull joining.

First up was painting the bottoms of the aircraft and fixing whatever landing gear broke off (again). Any that broke at this time were replaced with brass struts. Same went for tail wheels. In my other post of this topic one of my most prolific commenters noted that he too has trouble with Trumpeter and solvent cement. It could be something in their styrene compounding.

Essex_Planes_Painted_1st_batch.jpg


I went back and recoated any other areas that were thin. I painted the tires Rubber black and the inside of the cowling where and engine would be. Tomorrow I'll finish decorating them including decals and place them on the hangar deck.

I made three more 40s and discarded the ones with broken barrels. I have two extra incase I screw anything up which I've been known to do.

Essex_No_More_Broken_40s.jpg


While rooting around on the floor looking for another dropped part, guess what decided to come back from the rift: the brass screen. It was lying on the floor directly below where I was sitting. I predicted that it would appear so. Now... it may have been stuck underneath my chair (how it got there I don't know), but my theory holds. These things leave our dimension. It's especially common with metal parts. Until proven otherwise, I'm going to stick to the Rift theory. I swept this floor at least four times since that part got lost. I removed and moved everything within 100 sq ft of the "departure" and to have that part sitting right below where I'm sitting is more that weird. It's positively metaphysical. I immediately put it where it belongs on the other side of the island area on the flight deck edge. To take the picture, I just pointed the iPhone straight down.

Essex_Phoenix.jpg


I got back to preparing the hull by building the two cable reels that site on the forecastle deck. I used some small diameter styrene tubing cut to the length of the PE cable stands middle width. I threaded one reel on a piece of 0.021" brass wire, CA the styrene spindle to this reel, added the second reel onto the other end and then clipped the wire with about 1/32" sticking out on each side. I then folded the PE frame up and over the axle stubs. I added CA to these joints so it wouldn't separate. I painted the drum a rope-tan color and Navy Blue for the frame. This was CA's to the deck.

I then started to add some really cool details: the upper catwalks leading to the front edge under the flight deck's front edge. This is a fragile, long-fold item. I'm using a fairly elaborate Hold-n-Fold from the Small Tool Shop. I reversed the platen so the long edge was in the middle of the tool and then used the long blade that came with it. It's a razor sharp flat blade that lets you fold the entire object in one go.

Essex_Long_Fold_Rig.jpg


GMM shows gluing this part under the FD, but I felt that I wanted more control over it since it has to slip over the massive flight deck supports and secures to the front bulkhead. There's doors at that bulkhead, which are not called out in either the Trumpeter instructions AND the GMM instructions, but they're shown in the set of Eduard instructions that I downloaded. Eduard shows some more details on that bulkhead including a door in the middle that leads out to a small platform and inclined ladder, but it's buried in the dark and will NOT be seen so I didn't attempt to put it in there. They also show a catwalk that wraps around from the gallery to the side of the hull and I didn't put that in either since I didn't feel like messing with it. Having just written that, I realize that I CAN scratch build it since I have some much railing left over from the Missouri and can cobble something together. I'll see how I feel tomorrow. All this PE was pre-painted the other day. There are two small galleries that hang on the lower extreme corners of the flight deck front bottom. GMM includes these short ones for the Essex and short hulled ships of the class, and a long one (and different side galleries) for the long-hulled variety. You have to be careful to read the instructions and follow the etched call-outs on the PE frets.

Essex_Bow_Galleries.jpg


I have to get those front lower railings in place now, and will experiment with adding more stuff around that front corner.

We're getting ready to leave for New Mexico for our 50th Anniversary (2nd Honeymoon?) so tomorrow will be my last report for a week and a half. Like building a house, the big parts go together pretty quickly and the small detail stuff seems to last forever, but that's our hobby, and it's especially true with large ship models.
 
Great work and have a good vacation. I too think the panel lines on those little planes are ridiculous so I plan on filling them before painting when I get around to it. You asked about canopy framing. The only thing I can think of other than painted tape would be to find some dark blue decals and cut very thin slivers off them. Soak then apply with Future. Haven't tried it myself but maybe it will work.
 
That could be a possibility. I have decal film which I could try it on. I sounds like an exercise in futility, but I saved the SBD cockpit glazing to experiment with.

My last work session finished up the coloring and decals for the air wing and I got the good bow rails in.

The Trumpeter small aircraft decals were thick and relatively unbending, so I needed to use a lot of Solvaset and Micro Sol go get them to settle down. I also had much more trouble putting ID data on them since the decal film extended fairly far from the lettering so one letter kept pushing the other out of the way. The TBFs had white or black lettering so I used the white, but the Hellcats' lettering was only black. Black on dark see blue is invisible. The decal registration wasn't so good with some white showing around the edges. I might go back and just do a tiny bit of touchup with some sea blue... or not. The stars are all the same size, whereas I believe on some of the planes like the Avenger, the wing stars were smaller than the fuze sides and I imagine Hellcat stars would be smaller than Avenger wing stars. I may be wrong, but I just built the TBM and the stars were different sizes.

Essex_Plane_Decals.jpg


Painted the cockpit area Chromate Green in preparation for fitting the transparent parts. I thought I would get done enough with the planes today to get them in the hangar and install the flight deck before the trip, but an errand took some time so it will have to wait. I probably would have rushed it and screwed something up. The props all have some little nubs that need to be taken off, but the blades are very small and I don't want to break any. I'll practice on the SBD props that I did save.

The GMM bow rails are nice and have cuttouts for the chocks. However, I think I mounted the port side reversed. Loren Perry said that there are too many chocks on the Trumpeter model so some would be next to unbroken rail anyway.

I use the method to hold the rails in place for CA'ing by applying some Tamiya narrow masking tape at strategic locations that holds the rail close to the edge while I'm able to apply thin CA and hold the bottom rail down to the deck with the back edge of a #11 blade so I can manage it all with only two hands. This method works pretty well with long rails.

Essex_Bow_Rails_in.jpg


Notice that yesterday's galleries are gone. I bumped the Starboard side and it's CA let go so I removed them both and will reinstall when the flight deck is in place. I can see there is much, much more gluing surface on the top brass than on the rail that I used to hold them to the FD support beams.

So that's it until Friday, April 13.
 
Well gang, it's Friday the 13th, we're back from our New Mexico trip, which BTW was wonderful in many, many ways.

While we were gone, my order of Trumpeter 1:350 Helldivers arrived and I started building them today.

Again, I used the assembly line method to speed up the process while, simultaneously giving the glue some time to set properly.

Essex_Helldiver_Line.jpg


Curtiss Helldivers were the replacements for the SBD Dauntless with significantly more power (the same R-2600 Twin Wasp as in the Avenger) and greater capacity, but they were a difficult design for Curtiss to master and didn't get into the War until 1944. They had teething pains and were hard to handle due to the their stubby aspect ratio. They finally were debugged and were effective, but it broke Curtiss' back. The appearance was due to the length limitations of carrier elevators in that era.

I got all the major parts on and they're ready for some sea blue. Their insignia is white star, blue circle as before, but now there are bars added which Trumpeter chose to make as separate tiny decals that need to be positioned. UGH! But at least they made the decal film coincide with the edges of the graphic so they'll nest together adequately.

Essex_Helldivers_Built.jpg


I folded the wings on two of them, one for the hangar and one on the FD. On Monday, I'll give them the paint job. I'm waiting for the order of Corsairs and Hellcats to arrive, but I think they're all going on the FD and are not a bottleneck in the critical path.
 
Short session… I produced a set of decals for the tail diamonds that represent the Essex air wing. I measured the tails with the digital caliper, transferred this to a hand sketch and then drew them full-size in CorelDraw. I set up guidelines for the extremis of each dimension set for the three types of tails (Avenger, Hellcat and Helldiver) with the Helldiver being the largest and Hellcat the smallest. I'm waiting for the Corsair models to arrive and that will be a fourth tail decal to create. I am not looking at putting on the Hellcat decals being that they are about half the size of the Helldiver's.

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I made more than I need, which I'm glad I did since they're tiny and fragile.

I printed them out on plain paper to check them out and then printed them out on white inkjet decal film. I put them in the gray squares since I didn't want to print the outlines since they're thick even at hairline considering the size of the decal, and white on white is invisible.

Essex Tail Diamonds Decals.JPG


After coating with two coats of Microscale decal film coating, I was ready to apply them to the planes. The trick was to cut them out with a #11 blade and then, using a fine-pointed tweezer, to get them onto the model in the correct orientation. Notice that there are right and left hand sets. I had to refer to the prototype picture to get their correct contour. I used a mixture of Microsol and Microset to set them down on the exaggerated seam lines on the models.

While the coating was drying I painted the Helldivers Dark Sea Blue. Again I used the new fine line detail airbrush and hand held the models instead of attempting to secure them to masking tape. As it was, I still broke off at least 4 main gears and three tail wheels of which I lost some and had to substitute brass wire. I almost seems like the black plastic Trumpeter uses for the gear is not melted sufficiently solvent cement. When I reconnect the gear leg I use thin CA. I did fill those unsightly gaps where the two fuze halves join. And, as usual, in the process of final shaping, more landing gear fell off. Seriously… they just fall off.

Essex Helldivers Painted.JPG


And here's the first plane completed.

Essex Avenger Diamonds.JPG


While holding the airplane to apply the port side set, I broke the wing/fuze joint. In the process of re-gluing this joint, my fingers touched the non-dry port side decals removing them. They were damaged beyond redemption so I replaced them. I also had to replace one half of the starboard side decals when it folded over on itself. That's why I'm glad that I made so many duplicates. I'm sure I will use them all. There are also diamond patterns on the right wings of the Essex planes, but I've already applied the stars on last week's production. I may leave them off. Each time I handle the planes, more stuff breaks.
 
They sure are, but unless you're staring down at them, which will be hard since it's going to be encased in Plexiglass, folks won't really not them. I'd attempt to fill them, but they're so fragile, the act of sanding it would wreck them more. BTW: my very close friend in Albuquerque has been making the base plate for me. It ended up looking like a piece of fine furniture with multiple coats of hand-finished lacquer. I was able to see it when we visited over our New Mexico trip last week and we agreed it would safer for him to ship it than to risk me dragging in and out of airplanes. Once I get it, I'll take final measurements and have the acrylic cut professionally. I tried scribe-cutting the sheets for the Missouri's case and it was a pain in the butt. I'll glue the pieces together once I get it. I got a quote for $38 for plastic including cutting.
 

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