1:350 Trumpeter USS Essex

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Very fine work on those little planes. I might have printed the background colour dark blue rather than grey and then used the entire decal to minimize all that cutting.
 
That's a terrific Idea. I'm going to try that since I've only done one plan. I have more decal film and it would definitely improve my sanity. I will have to experiment to get a good dark sea blue printed (although that probably really won't matter).
 
Crimea_River's idea was a winner! And I worked to implement it. First I had to match the color. I went on CorelDraw and chose a dark blue, then several other blues near to it. I printed out four colored rectangles (the larger ones in this image), but they were too blue. I was working up in the office and had the window shades open so I was getting good north light to match colors against one of the little planes. I noticed that the Vallejo Dark Sea Blue had some green in it, so I made four smaller rectangles and printed four more shades, this time moved slightly into the blue/green part of the color scale and found one that was a pretty good match. It is the block on the lower right.



I put this swatch next to the page with the decal drawing and then used the eye-dropper tool to match the color of the swatch. I printed them using photo settings at high res to get good color saturation. The end result was a good match as you can see with the airplance almost disappearing on the decal sheet. After the ink was dry I brushed two coats of Microscale Decal Film Coating. Inkjet ink is water soluble and will be destroyed when you soak the decals if they're not coated.



It was much easier to cut out this decal since the tiny point intersection now stays intact as the entire design is in one piece. I applied one to a finished Helldiver with nice results.



The other things you'll notice about this plane. First is the propellor is on and the prop hub is nicely reflective using the Molotow Chrome Pen. The other is the canopy is on AND the frame lines are drawn using a brand new fine line Sharpie. This was another idea from a reader. I wasn't sure it would get thin enough, but it did. It's black and not sea blue, but it's so darn small, it just give the effect of a frame. I glued on the canopy using Forumla 560 canopy cement which is formulated from gluing on RC plan canopy. It's a PVA cement and dries clear and doesn't craze the styrene. Still need to add the yellow prop tips.

I'm still waiting for the additional Corsairs and Hellcats, so after the decaling, props and canopies for the remaining craft that I will put those in the hangar and get back to boat building.
 
Today, I finished all the planes that I currently have (still waitingo on additional Hellcats and Corsairs) by adding and lining the canopies, adding the props and painting yellow tips, and preparing some for mounting on the hangar deck. All the decals went on nicely and came out much better than I expected.

I shot the following in four takes so I could get good detail of the planes. I hand brushed a layer of Tamiya Flat Clear to blend the decals into the surface. All the planes shown here are not going on the hangar deck as you'll see shortly.

Hellcats



Helldivers



More Helldivers



And Avengers



I was ready to place planes permanently onto the hangar deck in preparation for attaching the flight deck, but was dubious about the ability of those spindly and fragile landing gear to hold them to the deck. Once the FD was in place, if any broke loose, I would not be able to reattach them. So I drilled each plane with a 0.032" drill on the correct angle that they sit and CA'd a piece of brass wire of the same size into the hole.



I drilled out the same sized hole in the hangar deck and implanted the planes were I wanted them. I had to be very careful when pushing the rod into the deck holding it with a tweezers carefully positioned around the landing gear. I didn't want to put too much pressure since if anything moved suddenly the planes could be destroyed. As it worked out, I only had to reglue one folded wing. Lucky!



There aren't many planes on the hangar deck, but they're in strategic locations so you'll see some planes through the door openings, especially with the lights on.

I didn't use any glue on the pins into the deck since they were a tight fit. But nothing moves when you turn it all upside down. I'm now ready to attach the hangar deck and get on with all the flight deck edge details.
 
What you have done with those planes is marvelous. I have done ny decaling for my 1/700 Sea Furies and Fireflies the same way and plan to attach bracing wires as wellthe same as you have. Can you keep us posted on how you go. I'm interested to see if the bracing system works or not.
 
Short, but important session. Got the flight deck and the hull merged.

First I scraped all the white paint off any gluing areas. Next, I put a piece of Masonite on one of my work surfaces (an old drawing board...remember what they were...bolted to an Ikea bar stool), laid the flight deck down bottom facing up, then the hull, and then wood blocks and finally quick clamps.



I liberally applied solvent cement around the perimeter and used a syringe to get it into blind spaces behind the FD gun tubs that line its edges. After giving it some curing time I took all the clamps off and found that it was a terrible job. There are many ribs on the FD bottom that are supposed to lie behind the hangar exterior walls and they are not easy to align. And they weren't!!

There were humps all over the flight deck where these ribs were pushing up the FD where they should have been lying flush with the FD. As it was, so little of the joint was actually made, it took very little effort to rip it apart and do it again.

The second attempt was a bit different, but eventually used those same big clamps. This time, I spent a lot of time aligning all the joints holding the whole deal in my lap and using the small Quick Clamps to hold each section as I got it engaged properly. This took about 20 minutes. I had to trim some of the thin plywood holding all the LEDs since it impinged on the flight deck, and then secured each section with sovent cement and in some cases, medium CA.

The bracing system worked great, and I am SO glad that I pinned those planes onto the hangar deck since I was seriously manhandling it during this time and I assure you, if I had just glued them, they would have all broken away making a bigger mess. Furthermore, The pins are firmly embedded into the planes' fuselages and aren't dependent on those ridiculous landing gear.

Once I got it all glued correctly, I re-laid it back onto the table with the blocks and big clamps to hold it till it completely dries tomorrow. AND I did get the wires routed from the hangar deck to below decks before gluing this all together.

I'll have to go back and do some Navy Blue touch up air brushing to fix all the marks I made on the hull due to all this handling. The Trumpeter instructions have you putting on the flight deck in three pieces. Frankly, I can't imagine that being any easier since getting the sections joined evenly was not so easy either.

After dinner went down to the shop and pulled off all the clamps. This time, I have a good joint all the way around. The deck is solid and flat. I'm closing up the deck elevators so the misalignment below on the front one will not be evident.



This is a loooonnnng model. While the newer carriers are even longer, they don't appear quite so since they're much wider in the mid-section due to larger sponsons and the very prominent angle decks. Even the later mods to the Essex class (angle decks, modified islands and funnels, and hurricane flat fronts on the bow) reduce their long, lean look as they had in WW2

Here's an example of some of the clean up work that needs to be done. This joint should be continuous with the island above and the hangar deck walls below. I'll have to finish it up a bit and do the repainting.



I need to attach the 39 ohm current limiting resistors to each green wire and then test the LEDs. If they don't work, there's not a darn thing I can do about it. They worked before, but I did have to put some strain on the green wires when pulling them all the way through the brass sleeve and this could have broken conductors within. I can then get ready to put on the lower hull. If I chose to paint the lower hull before gluing, I am sure that I would need a lot of touchup at the glue joint. I'm going to have to mask anyway since the boot topping needs to be painting. I'm quickly reaching the point where I need the base plank so I can drill the plank and hull together so the holes line up. I will mount it to the base before doing the rest of the detailing as I did with the Missouri so everything will be nice and stable and enable me to move the model without touching anything.

Tomorrow, need to run some errands (Corsairs and Hellcats are at the Hobby Shop) so I may or may not get much done. If I do anything, y'all will know about it.
 
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I wired up the lights below the hangar deck by first tying on individual 39 ohm resistors to each negative lead and then combining all four together and adding a single negative lead that goes to the connector. I stripped and tinned the positive lead and then tested everything. One light did not work as I suspected due to my excessive tugging on the negative leads getting them all down that brass tube, but 3 out of four makes a lot of light and I'm not too unhappy.

I then started preparing the bottom hull. Essex carriers have two struts connecting the shaft and bearings to the hull at each position, but Trumpeter only has a single vertical strut. This picture shows the Intrepid CV11 in dry dock undergoing repairs from an airial torpedo hit.



Using some 0.040" X 0.080" styrene stock I shaped it to an aerfoil shape approximating the molded vertical struts on kit parts. I needed to ensure a good joint so I pinned the upper junction with 0.021" brass wire.



I shaped the upper end of the new strut to conform better to the prop bearing housing, and then shaped the lower end so it would mate with the hull underside. I glue the new strut in place with solvent cement at first, but then resorted entirely to medium CA.



The two inner shafts had long struts, but the outers had only one that needed doubling up. The forward strut was so short that making an angular one didn't seem to be very doable. I will clean up all the glue marks before painting which should occur next week.



With the shafts now "properly" supported I can rest easier when I assemble the bottom of the hull. Which reminds me... and I could have really screwed this up, but writing all this stuff down helps you think... I have to install the mounting hardware for the base pedestals. I really can't close up the hull yet... and I'm going to glue the lower hull on and clean up the joint before doing the hull red and boot topping painting.
 
It was time to paint the flight deck, but before I could do that I had to install the mid-deck elevators. They're held in place by simulated hydraulic pistons. You can't really glue the elevators directly into the deck since there is a gap all the way around and no lip so gluing would be a real problem. I hadn't fit these parts before the flight deck was glued in place. Had I done so, I could have glued in a lip around the bottom of the opening to provide a level gluing surface. When I glued in the pistons and tried the elevators in their spaces they were not flush. The elevators were below the FD surface by varying amounts. After measuring with the depth gauge on the digital caliper I found the mid-ship elevator about 0.050" low on one side and 0.020" low on the other. I shimmed the bottoms of the pistons to raise the elevator the correct amount.



I painted the footings with deck blue and the piston rod with the Molotow Chrome Pen, and the elevator bottom, white, to match the rest of the hangar ceiling.



The whole assembly was glued in place by medium CA on the piston feet and the result was a nice flush fit elevator.



The forward elevator had similar alignment problems with the high size reversed in position from the mid-ship elevator. It was also less severe being level on one side and 0.020" on the other.

With the elevators in place, I masked the deck edges with narrow Tamiya tape and then with fat 3M blue tape. The Life Color Flight Deck Blue Stain is a much lighter color than the standard deck blue. I didn't want this paint on the hull or inside the hangar deck.



Before shooting the FD Blue, I wanted to lay down some wood tan. My plan is to lightly sand off the deck blue in the wear areas to expose the wood decking below. I used the cheap fine-line airbrush for this color.



Being Tamiya paint, it dried quickly. I first used my new cheap med-line airbrush for the FD Blue, but wasn't happy with how it was working. I mixed the paint about 40% Testor's Acrylic Thinner to paint. After painting for a while and cleaning the gun twice, I switched to my very old Badger 150 and finished the job without difficulty. I'm going to have to figure out what's going on with the new air brush. Just because it was new and cheap doesn't make it effective.



After the FD Blue set up I removed the tape and went around the model to do touch up painting. I added another 40mm gun director tub and platform on the forward port side. This little platform seems like it going to need a PE railing. In fact, there are tons of PE railings that connect the catwalks to each of the 20mm gun galleries. I didn't want to sand any paint until it was fully set up. Even though it no longer looked wet (I used the heat gun to force dry it), I can still smell resin and will sand it tomorrow or Wednesday when it's fully cured. I'm actually being patient here...!

While this was drying I started fine sanding the Ford GTA. I was working on the body and the window pillar on the driver's side separated at the base of the windshield. This was the area where I opened the body to make the driver's door operative.

So I went back to work on the Essex by starting to build the new airplanes that arrived. This time I decided to get rid of the overly dramatic panel lines by filling them all with Tamiya putty as I go along. It's nice that gull wing roots are molded in one piece so I didn't have to worry about getting that right.



Incidentally, this particular aircraft didn't come into the fleet until late in the War so Trumpeter has made the decal sheet for the Essex and has the diamond tail pattern, so I don't have to create another custom set. I was surprised and happy to see this little help. Or as Mark Knopfler sang, "You get lucky sometimes."



I have a couple more build days and then we're off on another trip. This time it will be our Springtime trip back East to reconnect with family and friends.
 
Thank you!
Continued building the Corsairs today with the filling and attaching the wings and the horizonatal stab.



Just started to put on the landing gear, got looking for my thick CA, and got sidetracked. In looking through my messy shop for a small tube of Henkel thick CA, I was looking at the "B" sprue and noticed three parts that weren't on the ship, but seemed like they should be. One part, a partition, I found noted on the instructions which I had missed. It sits on the port side aft just behind the 40mm gun tub that sits in the front of the space. The other parts were two similar 20mm tubs that should be hanging off the flight deck, but there was no mention of them in the instructions and I reviewed them over and over. There were two notches in the after end of the starboard flight deck that fit these parts perfectly, so I glued them in. Instructions showed the gaps in several images. Without these being there, there was no purpose for the galleries on either side. They had to be there. Trumpeter made a mistake.



One of them had provision for lift rafts. These needed painting: white on the bottom, navy blue on the sides of the splinter shields and deck blue for the horizontal services, but was not an airbrush candidate so it was all brush painted. Deck blue wasn't completely dry in this picture.



Last thing I did was more touch up painting and I decided that the lift rafts needed to be a different color so I painted them haze gray. I was unhappy that the edges were navy blue and the undersides were white. Now they're differentiated. I would imagine that life rafts would not be painted when the ship was. I'm noticing the un-filed sprue tabs on some of them... I'm slipping.



I may or may not get back in the shop tomorrow since we're heading East on Thursday for our Spring trip. If I don't, I be back reporting on this build during the week of May 7.
 

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